Papers by Keyword: Isothermal Oxidation

Abstract: The study on solution treated Fe-40Ni-24Cr Ni-based alloy on the isothermal oxidation has been investigated. The solution treatment process has been done at two temperatures, which are 1100°C and 1200°C. The alloys were soaking for 3 hours, followed by rapid cooling using water cooled. The solution treated Fe-40Ni-24Cr Ni-based alloy were experienced an isothermal oxidation test at 700°C for 500 hours exposure time. The effect of Nb alloying element on the oxide growth behavior has been characterized in termed of plan and cross sectional view using scanning electron microscope with energy dispersive x-ray spectrometer. As a results, good protective oxide scale has formed on the fine grain solution treated sample with homogeneous and dense oxide structure. On the other hand, coarse grain solution treated sample demonstrated an oxide exfoliation after 500 hours exposure around the overgrown Nb-rich oxide precipitate area, hence indicating poor oxidation protection.

Abstract: In this research, a 800H Ni-based alloy was experienced a solution treatment procedure at two different temperatures. The solution-treated alloys were undergo a high-temperature oxidation under isothermal conditions at 500°C for 500 hours in laboratory air. The alloy was characterized using OES, XRD, SEM and FESEM equipped with an EDX spectrometer. It was found that the solution-treated alloy at 950°C produced a small grain size, and alloy treated at 1100°C produced a large grain size. The XRD results show that various oxides phases were detected. The oxidation kinetics followed the parabolic rate law indicating the oxide was formed based on diffusion-controlled oxide growth rate. The alloys with small grain sizes exhibited a lower oxidation rate, hence have excellent oxidation resistance. This is due to the accessibility of the high ion diffusion route through the grain boundaries of small-grained alloy and thus permits the speedy establishment of the initial oxide layer. Uniform oxide scale formed on a small-grained oxidized sample with visible overgrow discrete oxide particle comprised of Ti-rich oxide. The large-grained oxidized sample indicates evidence of oxide exfoliation indicating poor oxidation protection.

Abstract: In the recent search nickel superalloy Inconel 600 was coated with Zr-modified aluminide diffusion coating using pack cementation technique. Diffusion coating was done in a single step utilizing a conversion reaction of 10% Al, 2% ZrO₂, 4% NaCl, and 84 percent Al₂O₃ (wt. percent ) and a simultaneous aluminizing-zirconizing process. The diffusion coating operations were performed in an argon environment at 1050 °C for 10 hours. The test of the isothermal oxidation in dry air was performed on the Inconel Alloy 600 (IA600) without and with Zr-modified aluminide coating for 800-1000 °C. The oxidation kinetic of IA600 and its coated system was found to follow the parabolic law. The activation energy is 243 kJ/mol. for the coated system and 457 kJ/mol. for the uncoated system. XRD analysis show that oxide phases are formed on an uncoated IA600 surface during most of the oxidation exposure conditions are NiO, Cr₂O₃, Fe₂O_3, NiCr₂O₄ and NiFe₂O_4, , whereas alumina scale is the major oxide that is obtained on the surface of coated samples.

Abstract: The oxidation behavior of FGH720Li(P/M Udimet720Li) superalloy was investigated under static atmosphere in temperature ranging from 600°C to 730°C. The oxidation kinetics, composition and morphology of the oxidation layers were characterized by means of isothermal oxidation tests, X-ray diffraction(XRD), scanning electron microscopy（SEM）and energy dispersive X-ray spectroscopy(EDS). The results showed that the oxidation kinetics curves of FGH720Li superalloy followed the parabolic law. The results of cross-sectional morphology and elemental distribution indicated that the oxidation layer could be divided into three parts：porous Cr₂O₃ outer layer, dense Cr₂O₃ medium layer and oxidation affected zone with nail-like Al₂O₃ inner layer. The oxidation process was primarily controlled by the diffusion of chromium and oxygen through the oxide scale.

Abstract: This research study was focused on the effect of heat treatment on the isothermal oxidation of Fe-33Ni-18Cr alloy at 1000 °C. The Fe-33Ni-18Cr alloy was undergone heat treatment at three different temperatures, namely 1000 °C, 1100 °C and 1200 °C for 3 hours soaking time followed by water quench to vary the grain size of the alloy. The heat-treated alloys was prepared for further isothermal oxidation test. The heat-treated alloys was ground by using several grit of silicon carbide papers as well as weighed by using analytical balance and measured by using Vernier caliper before the oxidation test. The heat-treated Fe-33Ni-18Cr alloys was isothermally oxidized at 1000 °C for 150 hours exposure time. The characterization of the oxidized samples was carried out using optical microscope and scanning electron microscope (SEM). The heat treatment result shows that, increasing the heat treatment temperature was increased the average grain size of the alloy. The kinetics of oxidation was followed the parabolic rate law which represent the diffusion-controlled oxide growth rate. Fine grain structure of 1000i-1000 sample shows minimum weight gain and lower oxidation rate compared to samples of 1000i-1100 and 1000i-1200. On the other hand, 1000i-1100 and 1000i-1200 samples indicate the formation of oxide spallation and crack propagation on the oxidized surface, respectively.

Abstract: This paper investigates the performance of Fe-33Ni-18Cr alloy at high temperature oxidation. The samples were isothermally oxidized at three different oxidation temperatures, namely, 600 °C, 800 °C and 1000 °C for 150 hours. This alloy was ground by using several grits of SiC paper as well as weighed by using analytical balance and measured by using Vernier caliper before oxidation test. The characterization was carried out using scanning electron microscope (SEM) equipped with energy dispersive x-ray (EDX) and x-ray diffraction (XRD). The results show that, the higher oxidation temperatures, the weight gain of the samples were increase. Sample of 1000 °C indicate more weight gain compared to samples oxidized at 600 °C and 800 °C. The kinetic of oxidation of all samples followed the parabolic rate law. The surface morphology of oxide scale at lower temperature is thin and form a continuous layer, while at high temperature, the oxide scale develops thick layer with angular oxide particles.

Abstract: This research study describes the influence of different heat treatment temperature on isothermal oxidation of Fe-33Ni-18Cr alloy. The Fe-33Ni-18Cr alloy was undergone heat treatment at three different temperatures, namely 1000 °C, 1100 °C and 1200 °C for 3h soaking time followed by water quench to vary the grain size of the alloy. This alloy was ground by using several grit of silicon carbide papers as well as weighed by using analytical balance and measured by using Vernier caliper before oxidation test. The heat-treated Fe-33Ni-18Cr alloy was isothermally oxidized at 800 °C for 150h. The characterization of oxidized samples was carried out using optical microscope, scanning electron microscope equipped with energy dispersive x-ray (SEM-EDX) and x-ray diffraction (XRD). The results showed that, increasing the heat treatment temperature was increased the average grain size. The kinetics of oxidation followed the parabolic rate law which represents diffusion-controlled oxide growth rate. Fine grain structure of 1000 °C sample shows minimum weight gain and lower oxidation rate compared to samples of 1100 °C and 1200 °C that indicated oxide spallation and porous structure. Besides, phase analysis showed that the oxidized sample formed several oxide phases.

Abstract: The study of isothermal oxidation of Fe-Ni-Cr alloy was done at 900 °C for 500 hours. The effect of oxidation kinetics and oxide growth behavior on Fe-Ni-Cr alloy were investigated on heat-treated Fe-Ni-Cr alloy to understand the oxidation mechanism on different grain size of alloy. The grain size of Fe-Ni-Cr alloy was varying through heat treatment process at three different temperatures, namely 1000 °C, 1100 °C and 1200 °C for 3 hours soaking time followed by water quench. The heat-treated Fe-Ni-Cr alloy was experienced discontinuous isothermal oxidation test at 900 °C up to 500 hours exposure. The oxidation kinetics plot was calculated based on the weight change per surface area over time. The oxide surface morphology was characterized by using scanning electron microscope (SEM) equipped with energy dispersive x-ray (EDX) spectrometer. The heat treatment process recorded an increasing grain size alloy as the heat treatment temperature increase. 8H10 sample indicate the fine grain size, whereas 8H12 sample indicate the coarse grain size. The oxidation kinetics of all samples exhibit the weight gain pattern with fine grain 8H10 sample recorded the lowest weight gain compared to 8H11 and 8H12 samples. All samples were obeyed parabolic rate law indicating the oxide growth rate followed a diffusion-controlled mechanism. The oxide surface morphology of 8H10 sample displayed a continuous oxide scales with formation of grain boundary oxide along the grain boundary area. Similar oxide structure formed on 8H11 and 8H12 samples, except for the formation of crack on the grain boundary oxide on both samples. In addition, 8H12 sample also formed a porous oxide structure.

Abstract: Fe-40Ni-24Cr alloy is the heat-resistant alloy usually use at high temperature service. The alloying elements normally added to the alloy to enhance the resistance to severe oxidation during service. The Fe-40Ni-24Cr alloy was experienced a high temperature oxidation at 700 °C for 500 h exposure time in laboratory air. The discontinuous isothermal oxidation test was carried out at different time intervals to record the weight change of the oxidized alloy throughout the experiment. The oxidized Fe-40Ni-24Cr alloy was characterized in terms of oxidation kinetics, phase analysis by using x-ray diffraction (XRD) technique and oxide surface morphology determination by using scanning electron microscope (SEM) equipped with energy dispersive x-ray (EDX) spectrometer. The oxidation kinetics of oxidized Fe-40Ni-24Cr alloy was exhibited a weight gain trend. The calculation of oxidation rate law was proved that this oxidized Fe-40Ni-24Cr alloy was obeyed parabolic rate law indicating the growth of oxide scales was followed a diffusion-controlled mechanism. The phase analysis of the oxidized Fe-40Ni-24Cr alloy recorded the formation of several oxide phases consists of Cr-rich, Fe-rich, Ti-rich, Nb-rich and spinel oxides structure. These oxides were served as a protective barrier between base metal and environment. The surface morphology of oxide scale after different exposure displayed a continuous oxide layer formed on the alloy surface with evidence of overgrown Nb-rich oxide particle at discrete area on the alloy surface starting from 150 h exposure time.

Abstract: Fe-33Ni-19Cr alloy is the Ni-based alloy used at high temperature condition due to its excellent ability to form protective oxide layer at high temperature. Fe-33Ni-19Cr alloy was undergo a series of solution treatment process to vary the grain size of the alloy. The Fe-33Ni-19Cr alloy was solution-treated at 3 different temperature, namely 1000°C, 1100°C and 1200°C, for 3 hours soaking time, followed by water quench. The solution-treated alloys were then experienced an isothermal oxidation test at 900°C for 500 hours in laboratory air. The oxidized Fe-33Ni-19Cr alloy were characterized in terms of phase analysis and cross-sectional analysis using XRD and SEM-EDX to investigated the effect of different grain size alloy to the oxidation behavior. The solution treatment process was produced varies grain size of Fe-33Ni-19Cr alloy. The solution-treated Fe-33Ni-19Cr alloy at 1000°C exhibited the fine grain size, while solution-treated Fe-33Ni-19Cr alloy at 1200°C produced a coarse grain size. The oxidized Fe-33Ni-19Cr alloy recorded a formation of several oxide phases consists of Cr-rich oxide, Fe-rich oxide, Ti-rich oxide and spinel oxides structure. The cross-sectional analysis displays a several layer of oxide scales formed on the alloy surface with evidence of internal oxide penetration through the grain boundary area.