Papers by Keyword: Laser Welding

Abstract: This paper is concerned with the failure characteristics and the failure loads of laser welds in a SPRC340 1.2t steel sheet under combined normal and shear loading conditions. The quasi-static and dynamic failure tests were carried out under nine different combined normal and shear loads including a pure-normal load and a pure-shear load. Especially for the pure-shear condition, a testing fixture was newly designed in order to evaluate the strength of a laser-welded region fabricated by the same welding condition as a two-layered lap joint. The failure load and the failure behavior of laser welds were investigated in each loading condition. Dynamic effects on the failure load of laser welds, which are critical for structural crashworthiness, were also examined based on the experimental data. In order to evaluate the effect of the strain rate on the failure contour of laser welds under the combined normal and shear loads, the failure loads measured from the experiment were decomposed into two components along the normal and shear directions.

Abstract: Increases in the penetration depth of laser welding has gained undoubted interest, especially in the aerospace, power station, ship building, and other heavy industries. Gas-jet-assisted keyhole laser welding is a prospective method for improving the penetration of conventional laser welding. A series of experiments using this method were conducted with different parameters of the assisted gas jet and the welding speed. The microstructures of weld joints were observed using optical microscopy, and microhardness was also measured. The investigation results showed that the penetration depth of this laser welding increased by more than 20%, with a maximum increase of approximately 26%, at different welding speeds, while the weld width was significantly reduced compared with that of conventional laser welding. The key factor affecting the penetration increase is the interaction between the assisted gas jet and the plasma. The penetration increase was determined by the distribution and amplitude of the assisted gas jet at the position of the keyhole orifice. The grain in the heat-affected zone (HAZ) and weld seam of gas-jet-assisted keyhole laser welding was finer, and the number of columnar grains was also significantly reduced. The microhardness of the HAZ for the assisted gas jet was much lower, and more pearlite and less martensite were observed this zone. This was caused by the reduced maximum temperature of the molten pool, reduced high-temperature residence time, increased cooling rate, and diminished temperature gradient with the introduction of the assisted gas jet.

Abstract: Recently, laser welding has been in its infancy primarily used for exotic applications where no other welding process would be suitable. In recent era, industrial product parts and components are produced at a minute-scale for sustainable manufacturing, creating a growing need for micro-welding applications. In this regards, laser processing is more likely considered to be the method of choice as it allows precise heat control compared with other parallel methods. This paper presents the operating principle of laser device. In line with this it puts forth a review on advancement of Laser welding/Laser Micro-Welding. At the end, it concludes with description of benefits manufacturing engineers would obtain.

Abstract: In the present study, a numerical simulation is performed for the detailed prediction of heat transfer, phase change and fluid flow in welding process with moving heat source. This process may be considered steady with respect to the reference frame attached to the heat source for a long metal block. The problem is formulated by considering the three-dimensional equations of continuity, momentum and energy based on enthalpy model. The equations is solved using a fully implicit, control-volume-based computational method for fixed grids. The calculation domain including solid and liquid phases is solved together as a continuous region. Solid phase velocity is corrected using suitable source terms in the momentum equations. Phase change is considered based on the latent heat of evolution as a source term in the energy equation.The effects of thermal buoyancy and Marangoni flow on melting process are analyzed.

Abstract: Based on the classical theory of welding structure, the welding residual distortion for laser welded sandwich structure was simulated using finite element method(FEM). The results showed that welding front all and then to back may lead to a relatively high welding residual distortion. The maximum distortion in Z-direction is higher than 0.5mm. The distortion can be obviously decreased when the welding sequence is welded from front to back and then back to front alternatively. The maximum distortion in Z-direction is less than 0.1 mm.

Abstract: Laser beam welding offers various advantages over the other conventional weld processes. In fusion reactor, some critical components with high weld quality are proposed to be fabricated with Laser beam welding. The present paper reports the mechanical properties and micro structural characterization of 8 mm thick SS 316L samples fabricated with high power CO2 Laser welding system. The process parameters of 3.5 kW and speed of 600 mm/min with Argon shielding gas are used. The Laser welded samples are subjected to non destructive testing with X-ray radiography and ultrasonic tests. The welded samples tested have indicated good quality joints with full penetration and no significant porosity and cracks. Further, the samples are subjected to standard mechanical tests namely tensile properties test (UTS), bend test and Impact Fracture test. The Laser weld joints produced better tensile properties as compared to the base metal. In addition, Vickers hardness tests and optical microstructure are studied for the base metal (BM), Heat Affected Zone (HAZ) and weld zone(WZ).

Abstract: Near-net shape casting of wrought aluminium alloys has proven to be difficult due to a tendency towards hot tearing during cooling. Rheocasting, or semi-solid metal (SSM) processing followed by high pressure die casting (HPDC), has recently been shown to be an effective alternative to conventional die casting, yielding near-net shape wrought aluminium alloy castings with less risk of hot tearing. This casting process involves pouring the liquid metal into a processing cup, which is then transferred into a coil for induction stirring and simultaneous forced air cooling. When the metal reaches the semi-solid casting temperature, the resultant slurry is transferred to a high pressure die casting machine and cast to near-net shape. This modifies the as-cast microstructure, yielding a more globular primary phase and results in mechanical properties in the -T6 condition closely approaching those of wrought material in the same condition. Little information is currently available on the response of SSM-HPDC material to welding. This project investigated the influence of autogenous laser and gas tungsten arc welding on the microstructure and mechanical properties of aluminium 7017 after rheocasting. It is possible to successfully weld this material without solidification or liquation cracking. The effect of welding on the rheocast microstructure in the heat-affected zone and weld metal was shown, and the hardness and tensile properties of the resulting joints in the as-welded condition were tested and related to the microstructures achieved.

Abstract: F357, a hypo-eutectic Al-7%Si-0.6%Mg alloy without beryllium, was processed with CSIR-Rheo technology to the Semi-Solid Metal (SSM) state and cast in plates by means of High Pressure Die Casting. The castings were either left in the as-cast (F) condition or subjected to T4 or T6 heat treatments prior to autogenous Nd:YAG laser welding. A welding operating window was established and within this window, the weld porosity and undercut were minimised. Butt welds complying with ISO 13919-2: 2001 could be produced by means of the optimum parameters of 3.8 kW laser power and a welding speed of 4 m/min with a twin spot laser beam configuration. The mechanical properties of age-hardenable Al-Si-Mg alloys are dependent on the rate at which the alloy is cooled after the solution heat treatment. The low heat input provided by the laser welding process resulted in high enough cooling rates to ensure that both the fusion zone and HAZ were in the T4 condition after welding. Tensile properties equivalent to the parent metal in T6 condition were obtained after subjecting welded T4 plates to conventional artificial ageing treatment.

Abstract: The paper assessed the impact of the laser welding speed on the strength and fatigue properties of the aluminum layer found in multilayer pipes. The conducted experiment has shown that during the adjustment of the welding speed one has to take into account not only the results of static tests, but also the results of fatigue tests. The impact of the welding speed on fatigue life depends on the level of stress max. This level is slight in the area of the biggest stresses and increases along with the decrease in stresses.

Abstract: Through a new laser welder welding parameters to optimize the welding of high strength steel, thereby contributing to acid-rolling unit efficient and reliable production and energy save. In order to ensure the welding quality, every few volumes, and will cut the crescent do cupping experimental results to determine whether you need to re-welding, to prevent acid rolled off with production efficiency.