Papers by Keyword: Macro-Segregation

Abstract: A segmented 3-D coupled electromagnetic-thermal solute transportation model, aimed to better understand the macro-segregation formation in the strand during a popular continuous casting (CC) process, has been developed. Based on the model validation by industrial tests, the effect of M-EMS and F-EMS running parameters on the segregation distribution were subsequently carried out. It is shown that the simulated solute segregation profile in the W-shape along the casting thickness direction is in a good agreement with the measured profile. In the initial solidification shell with thickness in 0.020 m, the solute segregation degree changes from a positive value to a negative with the increasing distance from strand surface because of the washing effect induced by the impact flow from the nozzle side port and M-EMS. Here, the minimum degree of carbon segregation decreases from 0.976 to 0.875 with the increasing stirring current from 100A to 550A. As the stirring current of F-EMS decreases from 630A to 200A, the minimum segregation degree locating at 0.109 m distance from strand surface increases from 0.805 to 0.967. The carbon segregation degree at the strand center first decreases from 1.10 to the minimum value of 1.06 at the case of 350 A/4 Hz because of the concentration equilibrium for the local decreasing negative segregation induced by F-EMS, and then increases to 1.16 due to the local poor stirring.

Abstract: Annular electromagnetic stirring (A-EMS) process is verified an advanced metal melt treatment technology. Application research was performed to investigate the solidification behavior of Al-Zn-Mg-Cu alloy in this study. The results indicated that uniformly fine microstructure, less composition macro-segregation and improved mechanical properties were achieved.

Abstract: The MICAST research program focuses on a systematic analysis of the effect of convection on the microstructure evolution in cast Al-alloys. The experiments of the MICAST team are carried out under well defined thermally and magnetically controlled, convective boundary conditions and analyzed using advanced diagnostics and theoretical modeling, involving phase field simulation, micro-modeling and global simulation of heat and mass transport. The MICAST team uses binary, ternary and technical alloys of the Al-Si family. This paper gives an overview on recent experimental results and theoretical modelling of the MICAST team.

Abstract: The normal and inverse solute macro-segregation are known to occur in Al and other nonferrous alloy castings and have been well studied and documented. However, these phenomena have not been investigated in the high-pressure die-cast Mg-alloys. Consequently, the effects of macro-segregation on the mechanical properties of cast Mg-alloys have not been characterized. The objective of this contribution is to investigate the effects of inverse macro-segregation and porosity on the fatigue behavior of high-pressure die-cast AM60 alloy. It is observed that the inverse macro-segregation of eutectic phase at the cast surfaces adversely affects the fatigue behavior: the fatigue resistance decreases substantially due to the presence of the surface segregation.