Papers by Keyword: Magnesium Alloy

Abstract: The as-cast and semi-solid microstructures of quasicrystal reinforced AZ91 alloys were investigated. The results show that the main phases of as-cast AZ91ZY1 and AZ91ZY2 alloys are all α-Mg, I-phase, Mg17Al12 and Al2Y phase. The grain boundary phases contents increase with increasing Y and Zn contents. The better semi-solid processing technological parameters of AZ91ZY1 and AZ91ZY2 alloys are 580 °C, 30 min and 560 °C, 30 min respectively. The better semi-solid processing temperature of AZ91ZY2 alloy is lower than the one of AZ91ZY1 alloy is mainly attributed to the higher contents of the grain boundary phases in the AZ91ZY2 alloy.

Abstract: Magnesium and magnesium alloys, as biomaterials, possess many properties that are superior to those of other metals. However, magnesium and magnesium alloys have strong chemical activity and porous and brittle surface oxide film, as degradable implantation materials, their degradation rates are too fast. Hydroxyapatite (HA) has good biocompatibility and biological activity and has become one of the replacement materials of biomedical stiff hemopoietic tissue, but the application of HA biomaterial is hindered because HA is brittle and has low strength. Integrating good mechanical properties of metallic materials with excellent biological performance of HA, the composite obtained by coating HA to the surface of metallic matrix is ideal rehabilitation material of bone tissue. In the present study, a new Mg-4.0Zn-1.0Ca-0.6Zr (wt%) was designed according to the requirements of biocompatibility. The microstructures and the mechanical properties of the new alloy were investigated by experiment. The excellent mechanical properties fully meet the service requirements of human bone tissue for mechanical property. Flat and dense hydroxyapatite coating was prepared on the surface of magnesium alloy matrix by preceding alkali heat treatment, electrodeposition and post alkali heat treatment. The Structure and constituent of HA coating and the biodegradation behavior of HA-coated Mg-4.0Zn-1.0Ca-0.6Zr (wt%) alloy were evaluated. Resuls showed that the degradation rate of HA-coated Mg-4.0Zn-1.0Ca-0.6Zr (wt%) alloy in SBF biomimetic solution decreased obviously and tended to be stable after 10 days. As degradable implantation materials, HA-coated Mg-4.0Zn-1.0Ca-0.6Zr (wt%) alloy fully meets the service requirements of human bone tissue.

Abstract: The effect of friction stir processing (FSP), on the microstructure and mechanical properties of a magnesium alloy AZ61 has been analyzed. This is a widely used wrought magnesium alloy provided in the form of rolled and annealed sheets with a grain size of 45 μm. The FSP was performed with an adequate cooling device in order to increase the heat extraction and reduce the processing temperature. The final microstructure showed a noticeable grain size refinement down to values close to 1.8 μm and an important change in texture. The change in texture favors basal slip during tensile testing leading to an increase of ductility and a decrease in yield stress. The stability of the grain size and the creep behavior at high temperatures were investigated. The optimum conditions for superplastic forming were determined; however, the presence of a large amount of cavities precludes the achievement of high superplastic elongations. Additionally, these results are compared with those obtained by severe hot rolling.

Abstract: Effective grain refinement through equal channel angular pressing (ECAP) for magnesium (Mg) alloys has been demonstrated by many researchers. Although with the capability to achieve superplasticity, the batch mode nature of this method and the required repetitive processing to attain ultrafine grained structure have prohibited it from being widely used in large-scale industrial production. In this study, a well-established metal forming method – the continuous extrusion forming (CONFORM) process – was employed as a severe plastic deformation route to refine the microstructure of Mg alloys. Cast Mg-3%Al-1%Zn (AZ31) rods were used as the feedstock and the cast structure (grain size of ~150 microns) was refined to ~1 micron after one pass CONFORM extrusion. Uniaxial tensile tests of the as-extruded samples were conducted at a temperature of 473K and an elongation of ~200% was achieved under a strain rate of 1×10^-4 s^-1. The significant grain refinement effect was attributed to the severe shear deformation occurred during the CONFORM process, which is very similar to ECAP but with even higher effective strains. The most important advantage of CONFORM over ECAP is that the former is a continuous route, so it is able to produce long products. It was also shown that CONFORM could be an additional forming method for Mg alloys to conventional rolling, forging and extrusion.

Abstract: This Research Focused on Studying the Effect of Silicon on the Hot Tearing Susceptibility of Permanent Mould Cast AZ91E Magnesium Alloy. Varying Amounts of Silicon (0.5, 1.0 and 1.5 Wt.%) Were Added to AZ91E in the Form of an Al-53 Wt.% Si Master Alloy. the Microstructure, Grain Size and Solidification Behavior of each Alloy Were Characterized and Related to their Tensile Properties and Hot Tearing Susceptibility. the Results Showed that the Tensile Strength and the Elongation of AZ91 Alloy Decreased with the Addition of Silicon at Room Temperature, due to the Formation of Chinese Script Mg2si Particles. however, Silicon Significantly Reduced the Hot Tearing Susceptibility of AZ91E. this Was Attributed to the Reduction of the Grain Size and the Decreased Freezing Range of AZ91E, which Contributed to Improve the Interdendritic Feeding during the Last Stage of Solidification.

Abstract: Grain refinements during hot compression of continuous casting AZ80 alloy bars and extrusive AZ61, AZ80 alloy bars were observed. The hot compression true stress-true strain curves of extrusive AZ61 and AZ80 alloy had similar tendencies, which were that the true stress increased and had a peak around 0.2 true strain, and then the stress decreased and was almost even from about 0.4 true strain. The stress peaks shifted to the high strain side as the compression speed, true strain speed, increased. However, the stress peaks did not shift at different compression temperatures. Fine grains were obtained under the condition of high strain speed and low temperature, but the grain sizes were uneven at low temperature compression. The stress peaks in the hot compression true stress-true strain curves of continuous casting AZ80 did not shift at different compression temperatures. AZ80 forging products with fine grains are expected to be formed under various conditions by using continuous casting AZ80.

Abstract: Magnesium alloys are known for its light weight. Due to the desirable properties,magnesium is required in the fields such as transportation from the point of significant energy savings.Magnesium alloys are also being expected as an alternative for the next generation materials in fieldsof variety. At present, casting and thixomolding process are the main manufacturing methods formagnesium alloy parts. The major problem for forging of magnesium alloy is the lack of basicprocess data, such as strength and ductility.Mg96Zn2Y2 is a high strength magnesium alloy material newly developed by Dr. Y. Kawamurain Japan. It has attracted much attention recently. The name of this alloy is called as 'Kumadai Goukin'.'Kumadai Goukin' of high strength magnesium alloy material is expected as forged parts of theautomobile and materials for aerospace applications. It is necessary to clarify forging processcharacteristics of this material.The purpose of the present study is to evaluate the processing property of Mg96Zn2Y2 material.In this study, cylinder upsetting tests were performed under various deformation temperatures andspeeds for 'Kumadai Goukin'. Furthermore, the dependence of flow stress and ductility of thesematerials to processing temperature and speed was evaluated. We performed microstructureobservation to examine mechanism. We were analyzed that ductility of this material had improved.

Abstract: Mg alloys are lightweight structural alloys that normally have a good castability and machinability as well as an excellent specific strength and rigidity. However, the mechanical properties of Mg alloys are inferior to those of Al alloys, and their range of industrial applications is limited. Recently, Mg–Zn–Y alloy has been found to show a high tensile yield strength with a good elongation. The alloy has a long-period stacking order (LPSO) phase as the secondary phase in an α-Mg phase. In general, the tensile yield strengths of LPSO-type Mg alloy are known to be markedly enhanced by the formation of kink bands in the LPSO phase and by microstructural refinement of the α-Mg phase during plastic deformation. The separate roles of the LPSO phase and the α-Mg phase in relation to the mechanical properties of high-strength LPSO-type Mg alloy were investigated at ambient and high temperatures. For high strengths at ambient and high temperatures, it was important that the α-Mg phase consisted of a fine-grain region and a nonrecrystallized region, and that the LPSO phase remained as a block-type phase. On the other hands, it was necessary to change the LPSO phase from a block-type phase into a plate-type phase by heat treatment before tensile testing to improve the ductility of the alloy while maintaining its tensile yield strength. Microstructural control of the LPSO phase and the α-Mg phase is necessary to obtained Mg–Zn–Y alloy with superior mechanical properties at ambient-to-high temperatures.

Abstract: A permanent mould cast creep resistant MRI 230D Mg alloy was laser surface alloyed (LSA) with Al and Al₂O₃ in order to improve its wear and corrosion resistance. However, this treatment was successful only in improving wear resistance but not corrosion resistance due to the presence of micro−cracks in the coated layer, which has been discussed in an earlier paper. The LSA coated Mg alloy has been further subjected to plasma electrolytic oxidation (PEO) treatment in alkaline silicate electrolyte in order to cover those micro−cracks and improve corrosion resistance, which is discussed in the present manuscript. For comparison, the PEO coating has also been applied on the as−cast MRI 230D Mg alloy. The microstructural characterization of coatings and corroded surfaces was carried out by scanning electron microscope and X−ray diffraction. Electrochemical corrosion tests were conducted in 3.5 wt% NaCl solution having neutral pH to investigate the corrosion behavior. The LSA coatings consisted mainly of β (Mg₁₇Al₁₂) phase, the coatings produced by PEO treatment on MRI 230D Mg alloy consisted mainly of Mg₂SiO₄ phase, and hybrid coatings of PEO on LSA consisted of Mg₂SiO₄ and MgAl₂O₄ phases in the PEO layer. Scanning electron micrographs of the cross−section revealed that the PEO treatment covered the micro−cracks present in the LSA and corrosion tests revealed that it improved the corrosion resistance, though not to the extent of the corrosion resistance of the PEO coated MRI 230D Mg alloy. All the samples exhibited localized form of corrosion.

Abstract: Compression tests were employed to characterize the DSA behaviour of Mg-Ce alloys. Samples were taken from cast billets and extruded bars of Mg-0.5 wt.% Ce. The DSA behavior was examined at temperatures from 150°C to 400°C at strain rates of 0.001/s to 1.5/s. A rate equation was fitted to the experimental results, which is employed to predict whether or not DSA will occur at the strain rates and temperatures involved in the formation of the RE texture component during extrusion.