Authors: Yan Chen, Yan Jun Li, Yao Ming Zhang, Xu Zhang
Abstract: Abstract: With the industrial development and improvement of mechanical product quality, the demand of part surface quality and accuracy gets more and more high. As some parts of complex shape, can’t be machined by the traditional processing technology, therefore, the magnetic abrasive technique was proposed. The magnetic abrasive particles play an important role in the magnetic abrasive finishing, it use strong magnetic iron particles and abrasive particles mixed together (called magnetic abrasive). The prepared method of magnetic abrasive one of is sintering method, the aim is to change the internal structure of abrasive particles, make the abrasive particles is distributed on the surface of magnetic iron particles, get a kind of magnetic abrasive, which can be magnetized in a magnetic field and improve processing efficiency and surface quality in magnetic abrasive finishing. In this paper, sintering method is used to make iron particles, abrasive particles mixed with some binder, after suppression, drying, sintering, cooling, break up and sieving, analysis surface morphology and composition of the magnetic abrasive particles by scanning electron microscopy, discusses the effect of the abrasive particles size ratio, sintering time, sintering temperature for the finishing performs, the preparation process of the magnetic abrasive has been optimized, work out the standard of preparation of the magnetic abrasive process
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Authors: T.C. Kanish, P. Kuppan, S. Narayanan
Abstract: This paper presents the experimental investigations on magnetic field assisted abrasive finishing of SS304L flat work material. The experiments are designed using Taguchi design of experiments method. The results indicate that process parameters such as voltage and machining gap are significant on improvement of surface finish (∆Ra). The surface roughness value as low as 0.09 µm is achieved at optimum conditions. The surface topography of the work material is analyzed by means of the surface roughness profile, optical and atomic force micrographs.
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Authors: Yan Chen, M.M. Zhang, Z.Q. Liu
Abstract: The magnetic abrasive prepared by sintering method, the aim is to change the internal structure of abrasive particles by sintering method, make the abrasive particles parceled on the surface of magnetic iron particles, and compared with the abrasive particles phase to get a kind of magnetic abrasive particles with high durability, strong magnetic, which can be magnetized in a magnetic field and improve processing efficiency and surface quality in magnetic abrasive machining. Sintering is used to prepare magnetic abrasive in this paper, to make iron particles, abrasive particles mixed with some binder, after suppression, drying, sintering, cooling, crushing and screening. This paper makes analysis for surface morphology and composition of the magnetic abrasive particles by scanning electron microscopy and discusses the effect that the abrasive particles size ratio, sintering time, sintering temperature on the magnetic abrasive, and the preparation of the magnetic abrasive process has been optimized.
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Authors: Y. Chen, F. Yan, C.Q. Zhu
Abstract: Polishing the inner surface of slender pipe is very difficult. Because a usual tool cannot into
the inner surface of the slender pipe, and automation do not achieved easily; the eye is unable to see,
even if handmade is also very difficult. Utilize the characteristic of the magnetic force line may
penetrate the non-magnetic material, may using the magnetic abrasive finishing (MAF) method
complete to the inner surface of the slender pipe precise polishing is a preferable method and already
obtained the good processing effect through the experiment. Therefore, this paper analysis and
explanation the finishing principle and experiment device as well as collocation position of magnetic
poles etc best experimental condition.
824
Authors: Y. Chen, Q.H. Song, X. Wang, Ning Ma
Abstract: Utilize the characteristic that magnetic force line may penetrate the non-magnetic
material, using the magnetic abrasive finishing (MAF) method complete to the non-magnetic small
workpiece surface precise processing. In order to enhance polishing efficiency, usually with the
magnetic particles and abrasive particles mixes together in the sinter method or the cementation
method, the cost is higher; the variety is not also complete. Therefore, use the simply mixed method
mixed the ferromagnetism iron particles, the alumina particles and the lipin, directly participates in
magnetism polishing, already obtained the good processing effect through the experiment. This
paper analysis and explanation the best experimental condition such as the granularity proportion of
the ferromagnetism iron particles and the alumina particles etc.
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