Papers by Keyword: Manufacturing

Abstract: This paper illustrate the quality management system in an organization with field of activities in manufacturing of aerospace components. The aerospace standard of quality management system is EN AS 9100, based on ISO 9001. Additional to the EN AS 9100 quality management system standard requirements, the organizations in aerospace field, need to integrate in their quality system a lot of additional process and regulations specific in aerospace industry. The big aircraft producers have designed their requirements in such a way that all approved suppliers, which are respecting these requirements, can manufacture high quality products. These requirements are manufacturing process specifications, inspection specifications, aircraft design standard and norms and even project management procedures and best practice. The method used to integrate all these requirements is detailed and explain in this paper.

Abstract: This paper presents a complete case study for designing and manufacturing chain parts for scraper chain conveyor (SCC) for a real client (chicken’s dietary supplements company). The chain of the SCC is dilapidated due to joints and pins deterioration. The Productivity was reduced as a result of operating at low capacity load and repeated maintenance. The condition of chain was too worse and not able to be repaired. Furthermore, the chain was non-standardized. Therefore, a complete design is required to replace the damage parts of the chain. The design procedures are: (1) calculation of the expected loads that exert on the chain during operation, (2) selection of materials, (3) designing the different parts of the chain taking into account safety, assembly process and economic considerations. The final design was justified and validated. The SCC is working properly and safety under various load capacities.

Abstract: Silicon carbide (SiC) manufacturing is transitioning from 4 inch wafers to 6 inch wafers for production line devices. The main obstacle for SiC manufacturing high yield is defect control. Defectiveness inline control is well established for silicon power device. However, there are two main challenges related to SiC technology. The first challenge is incoming 4H-SiC substrates defectivity and epi layer crystallographic defects. The second challenge is inline defect detection at process steps such as implantation and annealing activation [,]. Defect detection and classification are difficult with current defect inspection tools because of substrate transparency at visible light, color variation, roughness, and wafers’ high warpage. In addition, SiC device integration has been requesting specific optimization. In this paper, collaboration studies have been done to develop solutions to these challenges. Yield correlation analyses have validated the process control flow set to address these two major challenges and to enable the fast ramp of the 6” production line of SiC devices.

Abstract: The present paper approaches some of the main problems that appear during the 3D printing manufacturing process of polymer based objects. Printed parts are not always functional due to many possible faults that appear with the 3D printing process. The paper content briefly presents five of the most common problems noticed in polymer printing. The causes and eventual solutions are described based on several experimental tests. The purpose is to analyze the parameter changes that affect quality of printed parts and to give the solutions for avoiding losses during manufacturing.

Abstract: In the current dynamic global market place, especially among small and medium scale manufacturing industries the competition is show rigorous for a profitable survival. To be competent the industries have to necessarily work in an efficient way by updating and implementing new techniques. These day’s manufacturers may have to introduce and prove the success of the products not only faster but also to deliver it to the end users at the right time. The aim of this study has been to present a lean approach in the manufacturing system of injection moulding facility by reducing the change over time. In this research a lean tool of Single Minute Exchange of Die (SMED) has proved to be an effective tool for eliminating waste of time. In SMED the time taken for mould or die exchange should be less than 10 minutes. This improves the productivity by reducing the down time of a machine. The main objective has been to reduce the change over time from the current setup time of 39.94 minutes to less than 10 minutes. After implementing the SMED, the total change over time was reduced by about 67.72% which indirectly reduced production losses and increased the productivity.

Abstract: Scientific literature mostly aims at investigation of composites with fibre hemp shives (FHS) aggregate and lime binder, although, such materials are characterised by pretty low mechanical properties. In order to obtain higher mechanical properties of a composite, it is appropriate to use cementitious binder. This work investigates physical properties of blocks from hemp shives aggregate and cementitious binder, manufactured in the expanded clay production line using vibro pressing technology. Following properties of the blocks are determined: freeze-thaw resistance, compressive strength, thermal conductivity and density. Thermal resistance according to EN ISO 6946 for the block with cavities is calculated as well. It is found that compressive strength of FHS-cement blocks may be up to 3.18 MPa when the density is of ~850 kg/m³ and thermal conductivity up to 0.135 W/(m∙K). It is found as well that the decrease of compressive strength is 8.7% after 25 freeze-thaw cycles.

Abstract: Manufacturing companies have to implement engineering changes in manufacturing systems to remain competitive in changing conditions. Physical influences like collisions or load capacities have to be considered for a proper planning of these changes by modeling and simulating the influences. To consider these physical influences, a concept is presented for the integration of physical model into realization of engineering changes. The concept provides information for the feasibility of the work steps for the execution and enables an efficient planning. Hence, planning mistakes can be detected before changes are executed and the negative impact on ongoing manufacturing can be avoided.

Abstract: The Internet of Things (IoT) can be regarded as an attempt to bring together the physical and the digital world by using devices for seamlessly exchanging and processing information that can be used anywhere, anytime. For industrial automation and manufacturing, the Industrial Internet of Things (IIoT) is regarded as the next step of industrial revolution that promises a step-change in productivity and operational efficiency.Precision machining is a field that has received a lot of research interest as it deals with phenomena and underlying mechanisms that are very complex and highly interacting. As the requirements and demand for products of high quality and tolerances that must be produced with shorter lead times are increasing, innovative approaches and methodologies need to be developed to compensate and IIoT offers an appropriate platform. This paper aims to present an overview of IIoT, investigate potential industrial applications for precision machining and predict future trends.

Abstract: In this paper the results of an industrial-based examination (client: Electrolux) is described. The task of the examination was to reduce manufacturing and assembling costs of some products (vacuum cleaners, refrigerators and freezers). In the beginning of this paper a few cost reduction philosophies (TPS, Lean) are shortly introduced. Based on the carried out work, the intervention options were classified into four groups. The paper gives examples for each group. The client required that the quality of the devices should not deteriorate as a result of the interventions. The client requested an “outsider” to explore cost-cutting opportunities. The client has provided us with detailed technical documentation of the equipment and one piece of each type of products (11 different) and we could also see the production of the products in the factory. The main purpose of the work is to show what kind of cost saving opportunities can find an “outsider” in common products.

Abstract: Blending technologies play an important role in manufacturing. The design and operation of manufacturing processes using blending technologies represent a special range of manufacturing related logistics because the integrated approach of technological and logistic parameters is very significant. This research proposes an integrated model of supply of manufacturing processes using blending technologies. After a careful literature review, this paper introduces a mathematical model to formulate the problem of supply chain design for blending technologies. The integrated model includes the optimal purchasing strategy depending on the characteristics of components to be mixed in the desired proportion and the costs of supply. The integrated model will be described as a linear programming problem. Numerical results with different datasets demonstrate how the proposed model takes technological and logistic aspects into consideration.