Papers by Keyword: Medium Assisted Measurement

Abstract: The opaque coolant used in the removal machining processes has an inaccessibility problem for the form error in-process optical measurement. The water beam assisted approach should be one of the possible solutions for the problem. In this project, we propose to study the measurement process using the computational approach for better understanding of the process and for validating the models and settings. The experimental results and the Computational Fluid Dynamics (CFD) results are found close to each other. This gives us confidence in using the proposed CFD models and settings. The proposed new transparent window definition is suitable. The models and settings established include geometric model, mesh adaption model, domain settings, coolant concentration representation, expressions, boundary conditions, and CFX solver settings. The developed CFD models and settings will be useful in our further studies of the form error measurement method.

Abstract: In precision machining, it is desirable to measure the workpiece form profiles to provide feedback for control to maintain machining quality. A water beam assisted form error in-process optical measurement approach has been proposed to solve the opaque coolant problem to permit form error in-process optical measurement. To have more comprehensive understanding of the method, factorial and preliminary parameter tests were conducted. It was found that the water flow rate Qw and the height of medium hm are the two most important parameters affecting the transparent window size At. For Qw, there is a transition of flow state changing from laminar to turbulent. Increasing hm generally gives smaller At. The preliminary parameter test results also show that the conditions Qw[0.6-0.75ml/s] and hm [0.3-0.4 mm] give better stability for At.