Authors: Quan Guo Lu, Ding Fang Chen, Ji Quan HU, Ya Peng Zhao
Abstract: Piezoelectric (PZT) material is widely used to drive micro-positioning platform, but the energy density of PZT is low, which restricts the application of PZT micro-positioning platform. In order to overcome its disadvantages, A kind of new micro-positioning platform actuated by giant magnetostrictive material (GMM) was presented in the paper. Based on integrated optimization method, structure designing, magnetic circuit designing and temperature control designing were carried out. The dynamic performance of GMM micro-positioning platform was simulated, and simulation result shows the designing is feasible. The prototype was manufactured, and the measurement system was set up. The experiments on the platform were carried out, and experiment results show that the platform has good output performance with positioning accuracy of ±0.03μm and load capacity of 50kg, and can meets the requirements of large-power system.
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Authors: Min Gyu Jang, Chul Hee Lee, Seung Bok Choi
Abstract: In this paper, a smart structure for the micro position control is proposed using the piezo
stack actuator. The smart structure is comprised with PZT based stack actuator, mechanical
displacement amplifier and positioning devices. Based on the bridge-type flexural hinge mechanism,
a displacement amplifier is designed and integrated with a piezo stack actuator to produce a desirable
positioning stroke of the device. In order to achieve the high precision control performance in a
positioning device, a stick-slip phenomenon should be suppressed in contacting surfaces of the
device, which is generally indispensable in the mechanically connected systems and particularly
obvious for the micro-scale system. Therefore, the stick-slip model is enhanced by theoretically
calculating the static friction based on the statistical rough surface contact model. Then, a PID
feedback control algorithm with the developed stick-slip model is formulated for achieving accurate
positioning of the device. Using the proposed smart structure, simulations of precise position control
under the representative operating condition of positioning are conducted to demonstrate the
stick-slip suppressing and micro positioning performance.
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Authors: Min Gyu Jang, Chul Hee Lee, Seung Bok Choi
Abstract: In this paper, a stick-slip compensation for the micro-positioning is presented using the
statistical rough surface contact model. As for the micro-positioning structure, PZT (lead(Pb)
zirconia(Zr) Titanate(Ti)) actuator is used to drive the load for precise positioning with its high
resolution incorporating with the PID (Proportional Integral Derivative) control algorithm. Since the
stick-slip characteristics for the micro structures are highly nonlinear and complicated, it is necessary
to incorporate more detailed stick-slip model for the applications involving the high precision motion
control. Thus, the elastic-plastic static friction model is used for the stick-slip compensation
considering the elastic-plastic asperity contact in the rough surfaces statistically. Mathematical model
of the system for the positioning apparatus was derived from the dynamic behaviors of structural parts.
Since the conventional piezoelectric actuator generates the short stroke, a bridge-type flexural hinge
mechanism is introduced to amplify the linear motion range. Using the proposed smart structure,
simulations under the representative positioning motion were conducted to demonstrate the
micro-positioning under the stick-slip friction.
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Abstract: For micro-positioning systems using piezoelectric actuators for precision grinding process
control, sinusoidal command signals will be used and will give additional problems in comparison
with the commonly used step signals due to the hysteresis effects, which require a good modeling
approach. In order to avoid the discontinuity problem in obtaining the values of the piezoelectric
constant, a new approach of direct mapping with polynomial fit is proposed. Theoretical and
experimental studies are conducted and comparative studies are made. Compared with the single
polynomial approach, the proposed method of direct mapping with polynomial fit is able to reduce the
modeling error to 12.5%, which is 6.5% lower, and the problems in obtaining the values of the
piezoelectric constant are avoided. The proposed approach is shown advantageous. Further studies
are necessary to significantly reduce the modeling error.
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