Papers by Keyword: Mo-Si-B Alloys

Abstract: Mo-Si-B alloys have been received an attention due to the high temperature strength and phase stability. However, the nature of poor oxidation resistance often limits the application of the alloy system. In order to resolve the poor oxidation resistance of the alloy system, in this study, the oxidation behaviors of Si diffusion coated Mo-Si-B alloys have been investigated in order to identify the underlying mechanism for the effect of the constituent of the phase combination of Mo-Si-B alloys. The oxidation tests performed at 1100 °C show that the produced MoSi₂ phase, as a result of the coatings, give an excellent oxidation resistance at prolonged high temperature exposure in air. The oxidation behaviors of uncoated and Si coated Mo-Si-B alloys have been discussed in terms of microstructural observations during oxidation tests.

Abstract: Ni-base superalloys are approaching the melting point as their fundamental limitation. For high-temperature components one possibility aiming at a further increase of efficiency, e.g. of jet turbines, is the use of refractory metals. Mo as base material is suitable for operating temperatures far beyond 1200°C. As a consequence of the formation of volatile Mo-oxides, it exhibits no intrinsic oxidation resistance when exceeding 700°C. Mo-Si-B alloys have melting points around 2000°C and retain good mechanical properties and oxidation resistance at very high temperatures. In air, the three-phase Mo-Si-B alloy dealt with in this paper shows excellent oxidation behaviour between 900°C-1300°C as a consequence of the formation of a protective silica scale. Below 900°C, alloys of this class suffer from catastrophic oxidation, leading to an evaporation of Mo-oxide and giving rise to a linear rate law of the weight loss. A protective oxide layer is not formed as a consequence of simultaneous and competitive Mo- and Si-oxide formation. Several approaches are possible to improve the oxidation performance of Mo-Si-B alloys, especially in this moderate temperature range. These include classical alloying, e.g. with Cr aiming for protective Cr-oxide scales, addition of small amounts of reactive elements for microstructure-refinement as well as selective oxidation of silica in oxygen-deficient atmospheres prior to operation in air. The results presented show promising opportunities and indicate that an oxidation protection from room temperature up to 1300°C requires a combination of the suggested approaches.

Abstract: Mo-Si-B alloys are attractive due to their high temperature mechanical properties and high melting temperature. The oxidation of multiphase alloys develops in two distinct stages. First, there is a transient stage that corresponds to the evaporation of the volatile MoO3 and to an initial high recession rate. The steady state stage of the oxidation begins when the slower forming borosilicate layer becomes continuous and inhibits further rapid oxidation. Then, the oxidation rate is limited by oxygen diffusion through the borosilicate layer. In order to inhibit the transient stage, a coating strategy has been developed to capitalize on the interdiffusion reactions and to employ a kinetic bias to modify interface reaction products in order to maximize the high temperature stability and performance. In order to achieve a compatible interface coating together with enhanced oxidation resistance, a pack cementation process has been adopted to synthesize metal-rich silicide and borosilicide surface layers. The analysis of the enhanced oxidation performance indicates that a strategy based upon the operating principles of interface reactions in multicomponent systems is effective for developing stable and robust coating systems.