Authors: Yun Sung Moon, Jae Ho Lee, Tae Sung Oh, Ji Young Byun
Abstract: The codeposition behavior of submicron sized diamond with nickel from nickel
electrolytes has been investigated. Electroplating of diamond dispersed nickel composites was
carried out on a rotating disk electrode (RDE). The effects of current type and current density on
the electrodeposited Ni-diamond composite coating were investigated. The effects of pH and
surfactants on the composite coating were also investigated. The hardness of coating was
measured with varying electroplating conditions. As diamond was incorporated into the coating,
the hardness of coating as well as the wear resistance was improved. The surface morphologies of
the Ni-diamond composite coatings were observed using FESEM.
1597
Authors: Teck Su Oh, Jae Ho Lee, Ji Young Byun, Tae Sung Oh
Abstract: In Ni-SiC composite coating, the SiC content is dependent on the surface properties of
SiC particles. As sulfuric acid has a strong dehydration force, addition of sulfuric acid in the Ni
sulfamate bath changed the surface properties of SiC particles, affecting the codeposition behavior
of SiC particles. Also the additives such as SDS affect the electrodeposition behavior of the Ni-SiC
composite coating. In this study, effects of the HSO4
‾ and the current density on the
electrodeposition behavior of the Ni-SiC composite coating have been investigated. The Ni-SiC
composite coatings were electrodeposited at current densities of 50~200mA/cm2. The surface and
cross-sectional morphologies of the Ni-SiC composite coatings were observed using SEM, and their
mechanical properties were characterized with micro-Vikers hardness.
1533
Authors: John F. Grubb, Michael P. Manahan Sr.
Abstract: Nickel Alloy 22, UNS N06022, is being evaluated for use as the material of construction in
permanent containers for spent nuclear fuel in Yucca Mountain, NV. To meet nuclear design criteria,
Charpy impact data were required for the N06022 plate material, but conventional full-size specimens
exceed the energy capacity of typical 400 J impact test machines, which results in stopping the
pendulum during the test. Half-size specimens break with about 40% of the machine energy capacity,
but their use raises questions concerning energy scaling to full size equivalent data. To address this, a
range of subsize specimens were tested at room temperature using a standard 400 J impact test
machine, and full-size, 3/4-size, and 2/3-size specimens were tested on a high energy capacity, 950J
machine. Additional tests were performed at temperatures ranging from -196 to +200°C. Impact
energy and lateral expansion measurements for the various test conditions are presented, their
implications are examined, and a new model for absorbed energy correlation between subsize
specimens and full size conventional Charpy specimens is proposed.
529
Authors: Xi Hai Jin, Lian Gao, Jing Sun
Abstract: Co/ZnO and Ni/Al2O3 composites were prepared by in-situ decomposition of CoNx and
NiNx during sintering, using CoNx/ZnO and NiNx/Al2O3 mixtures synthesized through an in-situ
nitridation method as the starting powders. It was found that these composites showed a very
uniform microstructure with metal particles homogeneously distributed among matrix grains. The
microstructure and properties were tentatively studied.
125
Authors: Kevin B. Hallberg, D. Barrie Johnson, Jörg Langwaldt, Catherine Joulian
Abstract: Black schist ores in Finland are often enriched with sulfide minerals, containing a variety
of base metals such as nickel, copper, zinc and cobalt. As these ores are low grade with respect to
the metals contained and the sulfide minerals cannot be effectively concentrated from the schists,
they are currently being studied with regard to their suitability for bioleaching [1]. As part of this
investigation, a large-scale column measuring 3 x 3 x 9 m was built and filled with 110 tons of the
crushed black schist ore. A solution was circulated in the column for 95 weeks; this solution was
adjusted to 1.8 prior to entry in the column and averaged 2.7 when leaving the column. During this
time, approximately 22% of Mn, 10% of Ni and 5% of Zn were leached from the ore. Iron was also
leached, but precipitated in the column. Any soluble iron in the effluent was mainly Fe (II). During
this same time period, total cell counts averaged 3.6 x 107 cells/ml of effluent. On three different
occasions over nearly a one-year period, culturable cells were enumerated on a variety of solid
media [2] and represented only about 1% of the total cell counts. Of the culturable cells, ironoxidizing
acidophiles (namely Acidithiobacillus ferrooxidans) far outnumbered any other
acidophile by at least a factor of ten. Changes in populations were also monitored by molecular
means (T-RFLP and SSCP) on five different occasions during the same year; again, populations in
early samples were dominated by Acidithiobacillus ferrooxidans (at least two strains/sub-species).
As the temperature of the column was increased from ~20 to 35°C by heating both the recirculated
liquor and the air used for column aeration, the relative abundance of At. ferrooxidans-like bacteria
decreased while the abundance of unidentified bacteria increased. Some of these bacteria have also
been detected in lab-scale column experiments using the same ore [3]. Total cell counts varied little
as the temperature increased, nor was there any change in the rate of metal leaching. It was apparent
that even though the leaching of metals from black schist ores was not greatly influenced by
increases of temperature in the column, active microbial populations were present and were
influenced by temperature.
170
Authors: P. D'Hugues, A. Grotowski, A. Luszczkiewicz, Zygmunt Sadowski, T. Farbiszewska, Aleksandra Sklodowska, K. Loukola-Ruskeeniemi, Jörg Langwaldt, J. Palma, Paul R. Norris, F. Glombitza, Stoyan N. Groudev, J. Pasava, D. Barrie Johnson
Abstract: The Bioshale project, involving 13 partners throughout Europe, is co-funded by the
European Commission under the FP6 program. The main objective of this project (which started in
October 2004) is to identify and develop innovative biotechnological processes for ‘’eco-efficient’’
exploitation of metal-rich, black shale ores. Three extensive deposits have been selected for R&D
actions. These are: (i) a site (in Talvivaara, Finland) that, at the outset of the project, had not been
exploited; (ii) a deposit (in Lubin, Poland) that is currently being actively mined, and (iii) a third
site (in Mansfeld, Germany) where the ore had been actively mined in the past, but which is no
longer exploited. The black shale ores contain base (e.g. copper and nickel), precious (principally
silver) and PGM metals, but also high contents of organic matter that potentially handicap metal
recovery by conventional techniques.
The main technical aspects of the work plan can be summarized as: (i) evaluation of the geological
resources and selection of metal-bearing components; (ii) selection of biological consortia to be
tested; (iii) assessment of bioprocessing routes, including hydrometallurgical processing; (iv)
techno-economic evaluation of new processes from mining to metal recovery including social, and
(v) assessing the environmental impacts of biotechnological compared to conventional processing
of the ores. An overview of the main results obtained to date are presented, with special emphasis
on the development of bioleaching technologies for metal recovery that can be applied to multielement
concentrates and black shale ores.
42
Authors: Martin Hafok, Reinhard Pippan
Abstract: By using techniques of severe plastic deformation a metallic material can be subjected to
an enormous strain that is not achievable by conventional methods of deformation. In this study
nickel single crystals with different crystallographic orientation and nickel polycrystals were
deformed by high pressure torsion. All nickel samples were processed up to the evolution of a
saturation microstructure where no further hardening of the material can be observed. In this region
all samples develop a similar microstructure and micro-texture. The differences in the fragmentation
of the microstructure and the micro-texture development between the single crystals and the
polycrystalline aggregate were examined using EBSD. A major difference between single crystals
and polycrystals was not only the microstructure evolution at low equivalent strains, but also the
development of a stable micro-texture, which is achieved earlier by the use of a polycrystalline
aggregate.
277
Authors: Lei Chen, Xiao Hui Wang, Long Tu Li, Zhi Lun Gui
Abstract: In this paper, the influence of nickel (Ni) nano-powders addition on the microstructures
and dielectric properties of Ba(Ti,Zr)O3 based Y5V non-reducing ceramics were investigated. The
X-ray diffraction (XRD) analysis indicated that the primary phase was Ba(Ti,Zr)O3 and no Ni phase
appeared until the amount of Ni exceeded 5mol%. Scanning electron microscope (SEM)
observation showed that the Ni particles distributed homogenously throughout BTZ ceramic matrix.
The incorporation of Ni altered the perovskite lattice parameters and thus led to the change of
polarization degree under electric field and the improvement of the dielectric constant at Curie
temperature.
691
Authors: Yong Kwon Ko, Gun Ho Chang, Jae Ho Lee
Abstract: Nickel tungsten (Ni-W) alloy coating was electroplated to increase its mechanical
properties. Tungsten cannot be electroplated by itself, however, it is codeposited with other iron
group metals especially with nickel. The morphologies of nickel tungsten coating were varied with
current density. To eliminate the formation of cracks, pulse plating was employed. Crackless nickel
tungsten alloy were obtained in pulse reverse electroplating. Hardness of nickel tungsten coating has
twice higher compared to the normal electroplated nickel.
1589
Authors: J.K. Kim, Dong Seok Chung
Abstract: Thin foil hot press process was used to fabricate metal/intermetallic compound laminate
composites to induce self-propagating high-temperature (SHS) reaction between different pure metal
sheets. In the present study, Ni/Ni-aluminide and Ti/Ti-aluminide laminate composites were
fabricated through diffusion bonding, reaction synthesis and post-heat treatment of alternatively
stacked pure Ni/Al and Ti/Al foils, respectively. Thick intermetallic layers of NiAl and TiAl3 were
formed by a self-propagating high-temperature synthesis (SHS) reaction, and thin continuous layers
of Ni3Al and TiAl were formed by a solid-state diffusion. Also, Ni/Ni-aluminide//Ti/Ti-aluminide
laminate composite, considered as a functionally gradient material, was manufactured from stacked
foils of pure Ni, Ti and Al in order of Ni/Al/Ni/.../Ni/Al /Ti/.../Ti/Al/Ti. Nb/Nb-aluminide laminate
composite was manufactured with pure Nb and Al multilayered foils, consisting of fine
Nb/Nb3Al/Nb2Al/NbAl3 layer structure.
1099