Papers by Keyword: Numerical Analysis

Abstract: The thermal-metallurgical model of primary γ gamma phase through couple of heat transfer model, dendrite selection model, columnar/equiaxed transition (CET) model, multicomponent dendrite growth model and nonequilibrium solidification model is further developed on the basis of criteria of minimum growth velocity, constitutional undercooling and marginal stability of planar front during nickel-based single-crystal weld pool solidification. It is clearly indicated that crystallographic orientation plays more important role than heat input in microstructure development and solidification behavior. The dendrite trunk spacing and solidification temperature range along the solid/liquid interface are symmetrically distributed about the weld pool centerline in (001) and [100] welding configuration, while they are asymmetrically distributed in (001) and [110] welding configuration. The dendrite size and solidification temperature range are beneficially smaller in (001) and [100] welding configuration than that of (001) and [110] welding configuration regardless of heat input. The mechanism of asymmetrical solidification cracking because of crystallography-dependent growth kinetics and solidification behavior is proposed. Optimum low heat input (low laser power and high welding speed) refines dendrite size and suppresses the solidification temperature range to minimize the solidification cracking susceptibility and ameliorate the weldability through microstructure control, while high heat input (high laser power and low welding speed) deteriorates the weldability and weld integrity. It is therefore imperative to optimize the welding conditions for successful defect-free laser welding. Moreover, the promising theoretical predictions agree well with the experiment results. The useful model is also applicable to other single-crystal superalloys with similar metallurgical properties by laser welding or laser cladding, and provide a more accurate and reliable way of solidification cracking susceptibility evaluation.

Abstract: The thermal-metallurgical modeling of microstructure development was further advanced during single-crystal superalloy weld pool solidification by coupling of heat transfer model, columnar/equiaxed transition (CET) model and multicomponent dendrite growth model on the basis criteria of minimum dendrite velocity, constitutional undercooling and marginal stability of planar front. It is clearly indicated that heat input (laser power and welding speed) and welding configuration simultaneously influence the stray grain formation, columnar/equiaxed transition and dendrite growth. For beneficial (001) and [100] welding configuration, the microstructure development along the solid/liquid interface is symmetrically distributed about the weld pool centerline throughout the weld pool. Finer columnar in [001] epitaxial dendrite growth region is kinetically favored at the bottom of the weld pool. For detrimental (001) and [110] welding configuration, the microstructure development along the solid/liquid interface is asymmetrically distributed. The dendrite trunk spacing along the solid/liquid interface from the beginning to end of solidification morphologically increases on the left side of the weld pool, while it spontaneously decreases on the right side. The vulnerable location of solidification cracking is confined in the [100] dendrite growth region on the right side of the weld pool because of increasing metallurgical contributing factors of severe stray grain formation, centerline grain boundary formation and coarse dendrite size. The mechanism of crystallography-dependent asymmetrical solidification cracking due to microstructure anomalies is proposed. It is crystallographically favorable for predominant morphology instability to deteriorate weldability. Active [100] dendrite growth region is diminished in the shallow elliptical weld pool by optimum low heat input (low laser power and high welding speed) with (001) and [100] welding configuration to essentially facilitate single-crystal solidification conditions and provide enough resistant to solidification cracking. Moreover, the theoretical predictions agree well with the experiment results. The reliable weldability maps are therefore established to determine the prerequisite for successful crack-free laser welding or cladding. The useful model is also applicable for other single-crystal superalloys with similar metallurgical properties.

Abstract: The study investigates a W93Ni6Co1 tungsten heavy alloy rotary swaged at 20 °C and 900 °C with the aim to optimize its mechanical properties. Deformation behaviour was predicted via numerical simulations and subsequently verified via experimental swaging. The results showed that swaging at 900 °C led to substantial increase in ductility (24% elongation after the first pass), whereas swaging at room temperature primarily increased the UTS (up to 1800 MPa after the second pass). Among the key differences between both the swaging temperature modes were the different substructure developments; the higher swaging temperature imparted activation of softening processes within the γ matrix and homogenization of residual stress. The W agglomerates within both the swaged pieces featured the presence of <101> and <001> preferential orientations.

Abstract: The paper deals with possible ways of defining the material model of fibre reinforced concrete as a material for structural design. The material model is a tool that can be used to describe response of material to the applied load. It usually includes several different parameters: strengths, ultimate deflections, deformation modules, fracture energy, etc. The paper deals with the problematic phases of tests that are necessary to create a material model, but which may not always provide relevant data. Due to the nature of the material (a fibre reinforced composite with a relatively brittle matrix), it is necessary to analyse separately the behaviour of the material before and after cracks when creating the material model.

Abstract: This article aims to study the Performance footing on loose sand soil reinforced with geogrid layers The Load Settlement behavior of the footing under various conditions such as different eccentric value (e), depth of the first geogrid layer (u/B), and vertical spacing between geogrid layers (z/B) was studied. This study presents, the numerical modeling utilizes the finite element package (PLAXIS version 8.2). The soil vertical stress displacement, axial force and footing displacement are discussed by means of a set of finite element results and the validation. The Load carrying decrease with increasing eccentricity values were shown. The optimal spacing between any successive reinforcement layer (z/B) is equivalent to (0.5) for different eccentricity value (e). The PLAXIS output show the failure mechanism developed, and maximum axial force that will be reached in geogrid and footing and the total stress distribution at failure.

Abstract: The purpose of this study is to discuss which constitutive law can describes at best the observed behavior of Silt and Gravelly Clay on the basis of experimental and analytical results. To find numerical solution for saturated soils in oedometer test Plaxis 2D the finite element software was used. In order to obtain the compressibility, excess pore pressure and degree of consolidation curves; two constitutive laws were used in this work: the Soft Soil Model ‘SSM’ and the Modified Cam Clay Model ‘MCC’. Predicted results were found in good agreement with measurements obtained from experimental test and analytical solutions. The Soft Soil is in good agreement with experimental results in the compressibility curve; however the Modified Cam Clay Model is the most appropriate if compared with the analytical solution.

Abstract: While much numerical studies have been done on short channel carbon nanotube field effect transistors (CNT-FETs), there are only a few numerical reports on long channel devices. Long channel CNT-FETs have been widely used in chemical sensors and biosensors as well as light emitters. Therefore, numerical study is helpful for a better understanding of the behavior of such devices. In this paper, we numerically analyze long-channel CNT-FETs by solving the continuity and charge equations self-consistently. To increase the accuracy of simulation, filed-dependent mobility is applied to the equations. Furthermore, a method is proposed to obtain the electrical current of transistors as a function of CNT diameter. Obtained results are in good agreement with the previous experimental data. It is found that compared to a CNT-based resistor, the dependence of current on diameter is much higher in a CNT-FET. Finally, reproducibility of transistors based on the arrays of random CNTs of 1-2 nm diameter in terms of the CNTs number is also investigated.

Abstract: The response of the bulkhead type of blast wall under deflagration blast pulse was studied using finite element modelling software. The behavior of unstiffened and stiffened panels was analyzed. The study aimed at determining the effect of plate and stiffener thicknesses on energy dissipation and distribution of reaction forces. This was carried out in order to optimize the response of the primary steelwork through typological and geometrical modifications of the local element. Furthermore, novel strategies for the improvement of the blast response were introduced with a focus to use alternative materials and innovative connections. The latter was assessed numerically using a simplified model and its benefits were analyzed by comparing with the traditional approach.

Abstract: The existing metallic solutions used for vertical traffic signs are associated with higher costs and environmental issues due to their manufacturing and degradation, when compared with polymeric solutions. Thus, the development of vertical signs considering the injection from polymeric materials in order to overcome problems related with sustainability, maintenance costs, and to achieve higher resistance to corrosion assumes nowadays an important role. The use of eco-friendly and innovative products considering the industrial waste combined with synthetic polymers performing the appropriate mechanical properties, can also be studied to find out new solutions that allow to solve the aforementioned problems. Additionally, these innovative vertical signs can contribute to avoid vandalism events related with theft and graffiti activities. This work presents the prior materials investigation and the structural design of vertical signs that are intended to be produced through polymer injection. Three main steps were considered: i) materials research, ii) materials characterisation through the analysis of polycarbonate resin isolated and in different sets of mixtures with different concentrations through tensile testing and static water contact angle measurements to find the optimal material composition; and iii) structural numerical simulation considering polycarbonate resin and using the current standard EN 12899-1 [1] to compute wind resistance, temporary and permanent deflections. Both experimental and numerical results led to an optimized proposal of the vertical signposting structural design.

Abstract: Molten Mg-AZ31 cools and solidifies to a sheet in horizontal twin-roll casting. In the present investigation, this process was numerically analyzed in two dimensions under various conditions. Steady-state solutions were obtained including plastic deformation after solidification. Based on results of the analyses, an optimum process schedule was proposed for production of a sheet of 1 mm in thickness where the sheet thickness decreased from 3 mm through a couple of transitions during operation. However, the schedule was recommended up to 2 mm in thickness due to the restriction in strength of the sleeve material.