Papers by Keyword: Oxidation Wear

Abstract: Cutting temperature always highly reaches over to 1000¡æ when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature., the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpice materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: Cutting temperature always highly reaches over to 1000°C when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature., the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpice materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2mm and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: The microstructures and 500 °C high temperature wear properties of a high boron medium carbon alloy (HBMCA) quenched at 950 °C and then tempered at 500 °C were investigated, compared with a typical high speed steel (HSS). The results showed that the matrix structure of HBMCA after heat treatment was tempered sorbite. The content of herringbone-like and rodlike eutectic decreased. Hard phase precipitation (boron carbon compounds, e.g.M₂₃ (C, B) ₆, MB and M₃B₂) increased in the matrix. And the abrasion resistance of HBMCA after heat treatment at high temperature was 2.39 times of a typical HSS for roller. The wear mechanism of HSS at high temperature is a typical oxide fatigue wear mechanism, while as-quenched HBMCA is oxidation, adhesive wear mechanism.

Abstract: Cutting temperature always highly reaches over to 1000°C when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature, the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpice materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: Cutting temperature always highly reaches over to 1000°C when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature, the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpice materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: Cutting temperature always highly reaches over to 1000°C when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature, the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpice materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: Cutting temperature always highly reaches over to 1000°C when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature, the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpiece materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: Cutting temperature always highly reaches over to 1000°C when high speed machining with PCBN tools. Diffusion of tool material element may have important influence on tool wear at such high temperature; the diffusion wear and oxidation wear have become the major wear mechanism. In this paper, the rules of diffusion wear and oxidation wear for PCBN cutting tools are proposed and analyzed based on thermodynamics theory. Dissolution concentrations in typical normal workpiece materials of PCBN tool material at different temperature are then calculated. Diffusion reaction rules in high temperature are developed and analyzed using Gibbs free energy criterion. The machining tests were conducted using the PCBN tools at different cutting speeds of 50, 95,100 and 180 m/min, feed of 0.1, 0.2 and depth of cut of 0.1, 0.8, 1, and 1.5 mm respectively on PUMA300LM numerically-controlled lathe. It was found that the theoretical results were uniform with the experimental data; the results will provide useful references for tool material design and selection.

Abstract: An experimental study on friction and wear properties of carbon strip rubbing against copper contact wire was carried out on a pin-on-disc frictional tester under electric current. The result indicates that the coefficient of friction slowly increases with increasing of electric current. The value of friction coefficient is low, generally not more than 0.125. The wear volume of pin specimen increases with increasing of electric current. The wear volume of pin specimen is very low, generally not more than 0.075g. Through observing the SEM morphology of worn specimens, it can be found that there are obvious pits of arc ablation and traces of melting metal on worn surface. Worn surfaces of the worn specimens are analyzed by an energy dispersive X-ray spectroscopy. It can be observed that the oxidation wear occurs in the frictional process due to arc erosion and significant temperature rise. Therefore the arc erosion and oxidation wear are a main wear mechanism accompanied by materials transferring in the process of electrical sliding friction.

Abstract: Two kinds of Cemented carbide tools were used to turn Iron-based superalloy GH2132 at 80m/min-210 m/min under dry cutting condition. Infrared thermometer was used to measure cutting temperature, Tool wear was observed by SEM, and oxygen element distribution of tool surface was analyzed by EDS. Adhesive wear oxidation wear were the main wear mechanisms of the coated cemented carbide tool, Adhesive wear, abrasive were the main wear mechanisms of the carbide tool. Oxidation wear occurs above a certain temperature about 430°C, the higher the temperature the more serious the oxidation wear is. The results might be helpful to guiding the design and selection of tool materials and control of tool wear in high speed machining processes.