Papers by Keyword: PVT

Abstract: X-ray topography (XRT) presents itself as an attractive non-destructive method to replace industry-standard destructive KOH etching used to measure dislocation density. However, a production-line-compatible XRT has to employ a low scan speed in order to work well with automated image analysis, which makes it impractical for a high-volume manufacturing to scan an entire wafer. We introduce the “radial band” approach to sampling the entire wafer’s area with a single-pass 16 mm tall scan band. Such a band spans the entire range of radii and thus captures the typically strong radial dependence of dislocation density over the entire range, while mostly ignoring the typically weak angular dependence of dislocation density and averaging the inevitable noise over the 16 mm band height. The XRT scan time savings for this approach are roughly 15-fold and 20-fold for 150mm and 200mm wafers respectively.

Abstract: 200 mm diameter n-type 4H SiC wafers were produced from bulk crystals grown using a physical vapor transport (PVT) method. The configuration of the growth cell was modified to both allow for the growth of larger crystals with respect to the standard 150 mm process, and to induce a thermal environment necessary to increase the mass deposition rate. A 25% increase in deposition rate was achieved relative to the standard process. The resulting wafers exhibited resistivity uniformity comparable to commercial 150 mm product. Optical and x-ray techniques were used to evaluate wafer quality, and revealed surface and bulk crystal defect densities acceptable for epilayer growth.

Abstract: The growth of n-type 4H-SiC crystal was performed by physical vapor transport (PVT) growth method by using nitrogen and aluminum (N-Al) co-doping. Resistivity of N-Al co-doped 4H-SiC was as low as 5.8 mΩcm. The dislocation densities of N-Al co-doped substrates were evaluated by synchrotron radiation X-ray topography (SXRT). In addition, epitaxial growth was performed on the N-Al co-doped substrates by chemical vapor deposition (CVD). No double Shockley type stacking fault was observed in the epitaxial layer.

Abstract: Numerical simulation appeared till now as the only tool able to describe the SiC growth by PVT process, while the chemistry of the Si-C system and its coupling to mass transfer were not considered in a satisfactory way. To assess the chemistry of SiC crystal, the coupling of numerical and thermodynamic calculations computed by FEM, and by treating SiC as a solid solution, respectively, is presented. This enables the possibilities to control the activity of each component in SiC crystal during the growth. The link between growth conditions and SiC crystal chemistry could be one of the key issues to link the growth and the occurrence of cubic or hexagonal polytypes.

Abstract: Bulk 4H-SiC crystals were grown on 4° off-axis seeds by the physical vapor transport technique. Two completely different surface morphologies of as-grown crystals were observed by laser scanning confocal microscopy. The formation mechanisms of the different surface morphologies are proposed and discussed. We found that the facet formation and migration on the 4° off-axis seeds largely depended on the profile evolution of the temperature field in the growth cell over a long-term growth run. At the interface between the two growth regimes, some grown-in defects, including micropipes, dislocations and polytype inclusions, were frequently observed by polarizing optical microscopy and chemical etching. The stress induced by step coalescence could be responsible for the formation of these grown-in defects.

Abstract: We address the problem of nitrogen incorporation during bulk crystal growth of 4H-SiC and 6H-SiC by seeded sublimation method. The partial pressure of nitrogen and temperature dependence were considered in bulk SiC crystals. Free carrier concentration and incorporated nitrogen were determined using Raman spectroscopy and Secondary Ion Mass Spectrometry, respectively. The incorporated nitrogen at the (000-1) C-face of 4H-SiC and 6H-SiC is found to be independent of the polytype of the crystal. Higher desorption rate at Si-face compared to C-face is found, using a Langmuir equation, which is attributed to the difference in bond density between the two polar faces. The increased nitrogen desorption when growth temperature increases is believed to be the most contributing factor, based on the temperature dependent trends.

Abstract: The effect of the porous graphite plate above the source material on properties of silicon carbide (SiC) crystals grown by Physical Vapor Transport method has been investigated. The porous graphite plate was inserted on source powder to produce a more C-rich for the polytype stability of 4H-SiC crystal and a uniform radial temperature gradient. The dendrite structure obtained from SiC source powder in the crucible with porous graphite plate was more densely formed than that in the conventional crucible. The crystal quality of 4H-SiC single crystals grown in porous graphite inserted crucible was revealed to be better than that of crystal grown SiC crystals in the conventional crucible.

Abstract: Aluminum nitride (AlN) bulk crystals, approximately 50.8mm in diameter and up to 5mm thickness, were grown by a physical vapor transport (PVT) method in a tantalum crucible. To investigate the effect of crucible materials, various crucible materials, a graphite and TaC-coated graphite and tantalum crucible were used for the AlN growth. XRD pattern of AlN crystal grown on SiC seed in the Ta-crucible exhibited only (00l) peaks, indicating that AlN single crystal was successfully grown on SiC seed. The interface structure between AlN and SiC crystals was observed by a high resolution TEM.

Abstract: The remaining liquid propellant of an on orbit satellite is an important factor to evaluate satellite’s performances and the method is generally used to estimate the volume of the remaining liquid propellant. However, the method has some errors that influence the estimation. This paper takes Virial equation to ameliorate method. By using on orbit data of two satellites, this method based on Virial Equation is validated. And the results indicate the estimation error is less, more close to the true state, and could be put into practical use.

Abstract: In this paper, we present our new setup and technique for obtaining a real-time 3-D volume shape of the SiC crystal using X-ray computed tomography (CT). Hence, it is possible to determine in-situ the shape of the growth interface with high precision at growth temperatures above 2000 °C in a conventional 3" physical vapor transport (PVT) growth system. We show that the size and shape of a facet can be monitored at different stages during growth and furthermore the crystals face boundary can be determined with high precision throughout the whole growth process.