Papers by Keyword: Plasma Radical Nitriding

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Abstract: The effect of plasma radical nitriding treatment on fatigue properties of SCM435 steel in super long life region was investigated. Fatigue tests were carried out using a dual-spindle rotating bending fatigue-testing machine at room temperature in air for the specimens nitrided at 773 K and 823 K for 3 hrs. The fatigue strength of nitrided specimen was greater than that of un-nitrided specimen and the crack initiation mode changed from the surface cracking of un-nitrided specimen to the subsurface cracking of nitrided specimen. Hardening layer and compressive residual stress were formed by nitriding, which resulted in the improvement of the fatigue strength. The stress intensity factor was calculated using facet area in Fish-eye fracture mode. As a result, the stress intensity factor indicated almost constant value, ~ 3-4 MPa·m1/2, regardless of the number of cycles to failure.
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Abstract: Plasma radical nitriding was performed to harden the surface of SCM 440 steel for 1-10 hours at temperature range of 450-550°C. No compound layer was formed during this process except the experiment carried out at 500 for 10 hours. A diffusion depth increased with increasing treatment temperature and time ( up to about 250). The surface hardness of radical nitrided layer was two times higher than that of the untreated surface. The main phase produced in the diffusion zone was identified to be γ΄-Fe4(N,C). The residual stress of the diffusion layer also increased with increasing treatment temperature and time due to the increase of precipitates.
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Abstract: Plasma radical nitriding has been performed to harden the surface of SKD 61 steel for 1- 10 hours at temperature range of 450-550°C. A NH radical, which has played a key role to produce a nitrogen diffusion layer without the formation of the brittle compound layer, has been generated in a gas mixture of NH3 and H2 . One of the main advantages of the plasma radical nitriding is to improve the surface hardness by maintaining the roughness of the initial polished surface. The microstructures and material properties of the radical nitrided layer have been characterized in order to investigate the effects of various radical nitriding processing parameters. The hardness and surface roughness of the hardened layer were compared between two processes. In addition, PVD CrN coating has been deposited on both the radical nitrided substrates and conventional nitrided substrates by an arc ion plating (AIP) technique. The effect of two different of plasma nitriding treatments on the adhesive strength of the coating layer on the substrates was also investigated. 
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