Papers by Keyword: Profilometer

Abstract: Currently the measurement of surface texture in mechanical engineering is traditionally carried out using profilometers. Modern profilometers do not allow measuring of surfaces with complex shapes. This is due to the different sensitivity of the sensor and the discreteness of the movements along the axes of the Cartesian coordinate system. Coordinate Measuring Machines are devoid of such a drawback. However, stylus of the coordinate measuring machine has a diameter many times larger than the diamond stylus of the profilometer. Therefore, there is a mechanical filtering effect, that affects the results of measuring the parameters of the surface texture. In this paper a mathematical model of the contact of the spherical stylus and a rough surface based on analytical geometry is proposed. Influence of the diameter of the spherical stylus on the maximum measurement errors of a amplitude parameters are investigated. Seven amplitude parameters Rp, Rv, Rz, Ra, Rq, Rsk, Rku of the surface texture are modeled. Coordinate measuring machine and profilometer with stylus diameter of 2 μm measurement results are compared. it was concluded that the stylus diameter of the coordinate measuring machine when measuring the surface texture should be no more than 20 μm.

Abstract: Surface roughness is a factor that has a vital influence on overall quality of machine parts. This is the reason why proper measurements of surface roughness are a matter of great importance in modern manufacturing technology. Nowadays portable profilometers are common instruments to be used under industrial conditions. Measurements with such instruments can be affected by numerous factors, for example environmental changes, human errors of an operator, etc. This paper discusses problem of an evaluation of measurement accuracy of portable profilometers. It also describes the evaluation procedure and presents results experimental tests.

Abstract: This paper presents the results of the profilometric analysis of wear tracks from tribological tests of a composite material made by Diamond Metallplastic GmbH, Germany. This material has a polymer matrix reinforced with Cu, Zn, Sn particles, and various allotropic forms of SiO₂. The material belongs to Multimetall Messing category and is recommended by the manufacturer for repairing brass made parts. This composite material was tribologically tested in dry friction reciprocating conditions, in ball-on-flat configuration, using the tribotester CETR-UMT-2 (Bruker Corporation). The counterpiece was a steel ball. The tests were conducted at normal loads of 20, 30, 40 and 50N, over a distance of 100 m, at an average sliding speed of 3,50 mm/s, at room temperature and relative humidity of 40-60%. The wear tracks were examined with the help of a laser profilometer and the profilometric module of the tribotester CETR-UMT-2 (Bruker Corporation). The profilometric analysis results for the composite are compared to those obtained for brass. Comparing the wear tracks of the two materials, it can be found that the composite material has a better tribological behavior than the brass.

Abstract: In order to study the wear properties of Fe-C-Si and Fe-C-Al alloy systems, castings were produced in resin bonded sand mould of suitable design, which provides information regarding various thicknesses of the castings. Gray cast iron is an inexpensive and readily available material used for manufacturing of roller, roller shell, piston rings, cylinder liners, etc. Its low melting point is characterized as unique combination of superior properties like good friction and wear properties and economic in manufacturing. In the present study, wear behavior of the Fe-C-Si and Fe-C-Al cast irons were investigated using a pin-on-disk type apparatus at room temperature. Alumina ball of 3 mm diameter was used as pin, while the cast sample served as the disk. The tests were carried out at a normal load of 5.0 N and a sliding velocity of 250 mm/s for 30 min. The Fe-C-Al cast iron showed a wear rate of 3.3203×10-5 mm3/m/N compared to 12.42×10-5 mm3/m/N of Fe-C-Si cast iron. The worn surfaces were analyzed using optical profilometer and SEM.

Abstract: The article focuses on the technical measurements which could be applied to the fracture surfaces of the steel Charpy specimens in order to apply the Fractal Analysis. One could calculate the fractal dimension not directly for a fracture, but for a profile of the fracture. Most common methods for generation of fracture profile are cross-cut techniques and profile measurements techniques [1-2]. We apply three principal methods: Profilometer, Interferometer Light Microscope and the Vertical Section for a specimen made of XC65 after the Charpy test. We compare the advantages and the limits for each technique. We use the Box Counting algorithm applied in the Image J program for determining the fractal dimension of the fracture surface in all three experimental techniques. Then we could characterize the roughness of the fracture profile at different magnifying power by the estimated fractal dimension.

Abstract: A novel profilometer for three-dimensional (3D) surface topography measurement is presented. The profilometer has large measuring range, high precision and small measuring touch force. It is composed of a two-dimensional (2D) displacement sensor, a 3D platform based on vertical scanning, measuring and control circuits and an industrial control computer. When a workpiece is measured, the vertical undulation of the profile at a sampling point leads to a zero offset of the 2D displacement sensor. According to the zero offset, a piezoelectric actuator and a servo motor drive the vertical scanning platform to move vertically to ensure that the lever returns to its balance position. So the non-linear error caused by the rotation of the lever is very small even if the measuring range is large. When the stylus barges up against a steep wall, the horizontal resistance force results in another zero offset of the 2D displacement sensor. If the zero offset exceeds a quota, the vertical scanning platform descends to make the stylus climb the steep wall successfully. According to the theoretical and experimental analysis, the profilometer can measure roughness, profile of sphere, step, groove and other 3D surfaces with curvature precisely.

Abstract: A profilometer for micro-surface topography measurement is presented. The instrument is based on the scanning white-light microscopic interferometry (SWLMI). A Linnik type interference microscope is used and the interferograms which present changes of surface profile are recorded by a CCD camera. A developed nano-positioning work stage with integrated optical grating displacement measuring system realizes the precise vertical scanning motion during profile measurement. By white-light phase shifting algorism of arbitrary steps, frames of interferograms are processed by computer to rebuild and evaluate the measured profile. Because of the specialty of SWLMI, the profilometer is suitable for both smooth and rough surface measuring. It also can be used for the measurement of curved surface, dimension of MEMS etc. The vertical resolution of the profilometer is 0.5nm, lateral resolution 0.5+m.