Papers by Keyword: Real-Time Compensation

Abstract: To solve the problem which current research of RTCP function is limited to high-grade CNC system. Based on limited computational resources of the embedded CNC system, analyzes and modeling calculates RTCP function of CA double swing structure, and points out the offset distance is only related to the chord length corresponding to the arc length that the rotating radius crosses, and obtains the calculation formula of compensation. Finally, gives the implementing flow chart of the RTCP algorithm for low-cost embedded CNC system.

Abstract: Thermal error of machine tool is the main in total machine tool error, and obviously impairs the accuracy of the machined workpieces. Ram is a very important component of heavy-duty floor type boring-milling machine, and its thermal deformation is a significant source causing errors in machining process. Aiming at the thermal elongation of heavy type milling boring machine tool ram, the machine tool thermal errors are measured and compensated. Temperature compensation function in NC system is applied. Experiment results shows that 90% ram positioning error can be compensated.

Abstract: Taking A-C axis dual rotary working table of 5-axis CNC system as an example, the function of RTCP is introduced and the performing difference between standard NC code and RTCP code is analyzed in this paper. Then, the calculation method of RTCP compensation error has been illustrated. Taking the high precision as the objective, a new real time compensation RTCP module theory is presented and its algorithm implementation process is introduced. Then, this algorithm has been simulated using MATLAB and validated in hardware platform.

Abstract: Synthetic error of CNC machine tool, mainly including geometric error and thermal error, is generally affected by many factors. And temperatures that include environment temperature and temperature asymmetry of machine tool are most important factor. Aiming at geometric error and thermal error mainly, this paper proposed a real-time synthetic error compensation solution for CNC machine tool based on Differential Resolver Function (DRF). The principle of this solution is offsetting the origin of workpiece coordinate system when implementing the NC code in machine tool. After real-timely collecting machine tool coordinates position and thermal key points’ temperatures, synthetic errors are calculated by the synthetic model that is beforehand constructed and stored in compensation equipment, and then the pulses that represent coordinate system origin offsetting value are generated and sent into NC system by DRF to realize synthetic error compensation of CNC machine tool.

Abstract: Ram is a very important component of heavy-duty floor type boring-milling machine, and thermal deformation is a significant source causing errors in machining process. The law of thermal deformation of ram is researched for real-time compensation for thermal deformation error of ram. Meanwhile, DRF function compensation is proposed based on 840D NC system. Real-time error compensator is made and proved to be available by experiment.

Abstract: This paper studies the modeling method based on RBF (Radial-Basis Function) neural network according to its learning ability, and a new neural network online model has been set up. The comparison and analysis result of the case studies shows that, when changing the working condition, the compensation effect of online modeling method is better than offline modeling method and the online model can better reflect the thermal characteristics of High-speed machine tool.

Abstract: The mathematical model of five-axis NC machine tools was established based on the transformation matrix. A new decoupling and linkage-compensation method for five-axis NC machine tools is proposed. The error caused by linear axes and rotary axes was compensated by using the linkage-compensation approach. In the real-time error compensation process, the rotary axes error was compensated firstly, and then the linear error caused by linear axes and rotary axes was compensated. The new decoupling method can effectively compensate machining errors for five-axis NC machine tools, which was verified by simulation and actual machining.

Abstract: The thermal error model of the 5-axis grinding machine tool was acquired by the homogeneous coordinate transformation, including 17 thermal error components. The thermal volumetric error real time compensation model was built by using the multiple regression analysis. The thermal error compensation control system and the temperature sensing system were developed and used as real-time compensation for the 5-axis grinding machine tool.

Abstract: The synthesis error model of UCP710 five-axis machining center is divided into two parts: the position and orientation error models, and the article gets their models which are used as real-time compensation. One data collector system of thermal displacement and temperature is developed and used as real-time compensation for UCP710. The results of thermal error compensation have proved that the error model is correct and collector system works well.