Authors: Imam Basori, Bondan Tiara Sofyan
Abstract: Studies regarding the recrystallization texture of brass alloys are quite complex. Previous experiments showed that the addition of the alloying elements on brass alloys affect the deformation mechanism and texture development. Alloying elements promoted the inhomogeneous deformation and resulted in a heterogeneous microstructure. During annealing, the new grains form around the shear band area and develop the random texture. This research studied the effect of Mn addition on the recrystallization characteristics and texture development of Cu-29Zn alloys. The Cu-Zn-xMn alloys were produced by gravity casting with a dimension of 110x110x6 mm3. The feeding material includes pure Cu, Zn, and Mn. The as-homogenized samples were then cold-rolled with the level of deformation of 70 % and followed by an annealing process at temperatures of 400, 500, and 600°C. Samples characterization includes chemical composition analysis, microstructure observation, hardness testing, and texture measurement. The results showed that the addition of Mn tended to reduce the rate of recrystallization and grain growth. At 70% deformation, Mn addition promoted the formation of brass and Goss texture. The presence of Mn also influenced the formation of recrystallization and annealing texture.
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Authors: Raimonds Makars, Aigars Paze, Janis Rizikovs, Rudolfs Berzins, Daniela Godiņa, Maris Puke, Kristaps Stankus, Inguss Virsis
Abstract: The effects on birch outer bark (BOB) ethanolic extractives’ chemical composition after recrystallization with C2–C5 alkanols were studied in this paper. Ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, and 1-pentanol were used as solvents. The solubility of BOB extractives at the solvents boiling point was determined empirically. It was found that, with an increase of the boiling point of the solvents, the solubility of the extractives increased, reaching up to 486 g/L in 1pentanol at 142.2 °C. Recrystallization yields reached up to 67 wt% using 2-butanol and the purity of betulin up to 96 wt% using 2‐propanol as a solvent. Considering the yield of recrystallization, betulin content, boiling point of the solvent, solvent loss, toxicity and eco-friendliness of the solvent, ethanol was chosen to be the most suitable solvent for industrial scale purification of betulin in the BOB extractives. Using only one recrystallization step the content of betulin was increased by 20% — from 75 to 95 wt% and the yield of recrystallization was 32.1 g per liter of solvent.
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Authors: Anton D. Kotov, Mikhail Kishchik, Anastasia V. Mikhaylovskaya
Abstract: The grain refinement is important to improve both service properties at room temperature and superplasticity at elevated temperatures. This study focuses on the effect of multidirectional forging in isothermal conditions on the microstructure of Al-Mg-Mn-type alloy. The evolution of dislocation and grain structure, and precipitates of Mn-rich phase during multidirectional forging in a temperature range of 200 to 500 °C was studied. Multidirectional forging at temperatures of 200 and 300 °C leads to the formation of shear bands in the deformed grains. The multidirectional forging at 400 and 500 °C leads to the formation of a bimodal grain structure with fine- and coarse-grained areas. Subsequent recrystallization annealing at 500 °C increases the grain size and decreases the fine grains fraction in the samples pre-deformed at 400-500°C, and, on the contrary, annealing leads to formation homogeneous and fine grain structure with size up to 6.5 μm in samples pre-deformed at 200 and 300 °C.
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Authors: Lyudmila Ryabicheva, Valery V. Dyadichev, Yu.N. Nikitin, A.V. Dyadichev
Abstract: The paper presents the materials on researching the use of current conductor copper waste for getting new functional materials. The changes of maximum deformation ratio, density, microstructure and hardness of powder copper preforms at different temperatures and deformation rates have been studied. The result is that the value of the maximum deformation ratio depends on kinetics of dynamic weakening processes. The change of the microstructure depending on the temperature and deformation ratio has been scrutinized. It has been established that the most fine-grained structure was got at the temperatures of dynamical recovery and recrystallization. The temperature intervals of stamping for manufacturing products by pressing are recommended. On the basis of experimental researches a resource-saving manufacturing method of producing axisymmetric details of high density from powder copper material with the use of maximum deformation ratios has been elaborated.
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Authors: Aryya Satwiko Mahardika, Ignatius Andre Setiawan, Bondan Tiara Sofyan
Abstract: Bullet cases are usually made of Cu-28Zn alloy through various kinds of process such as cold rolling, deep drawing, and annealing. Alloying is needed to improve properties that increase forming capabilities of cartridge brass, one option is by addition of Al. Samples used in this research were prepared by melting Cu, Zn, and Al ingots in an induction furnace, followed by gravity casting. As cast samples were homogenized at 800 °C for 2 h followed by cold rolling for 5, 10 and 20 %. Annealing was conducted on the 20 % deformed samples at 300, 400, and 600 °C for 30 min. Hardness and microstructures formed by each treatment were then evaluated using Vickers microhardness test as well as optical and scanning electron microscopy. Addition of Al deteriorated Cu-28Zn alloy forming capabilities by reducing its ductility. It is also found that addition of Al reduced recrystallization temperature. Partial nucleation was found to occur locally around the edge of samples at 300 °C and 400 °C. Annealing at 400 °C exhibited γ phase precipitation due to the decomposition of β phase. While, homogeneous full recrystallization was achieved at 600 °C.
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Authors: Juan Yu, Zheng Lu, Yan Cai Xiong, Guo Ai Li, Zhao Hui Feng
Abstract: Effect of intermediate thermomechanical treatment on tensile properties at short-transverse direction, fracture mechanism and microstructure of 2A97 Al-Li alloy thick plate were studied by tensile testing, SEM, EBSD and TEM.The results show that with the increasing of compression deformation, the strength and elongation of the alloy increase first and then decrease slightly. The fracture mode of the alloy changes from quasi-cleavage fracture to high energy ductile fracture. When the compression deformation rises to 20%, the elongated structure are replaced by a more uniform and equiaxial structure. The distribution of δ phase distribute more homogeneously in the grains.
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Authors: Guo Qing Wu, Zi Yun Chen, Ming Huang, Yuan Qin, Alimjan Ablat, Han Lu Jiang, Sen Yang
Abstract: In order to get optimal grain boundary character distribution (GBCD) and grain boundary properties, thermomechanical processing (TMP) is usually adopted in grain boundary engineering. However, the mechanism behind the TMP treatments and GBCD optimization is still unclear. The present study has conducted a series experiments involving low-strain TMPs to study the relationship between TMP parameters and the behind microstructural evolution. The experimental results indicate that in the scope of low-strain TMP, strain induced boundary migration (SIBM) is the most effective process for GBCD optimization. Besides, SIBM and grain growth would gradually transfer to recrystallization with the increase of pre-deformation level and annealing temperature. Further quasi in-situ EBSD results infer that SBIM is activated locally in some region with high stored energy, and further gradual initiation of SIBM from one region to another contributes to the gradual increase of special boundaries with annealing time.
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Authors: Krzysztof Muszka, Janusz Majta, Marcin Gliwinski
Abstract: Thermomechanical hot rolling processes are often realized using reverse rolling stands, where the rolled stock is fed forward and backward through the rolling gap. During those processes, material undergoes several strain reversals that significantly alter microstructure evolution of austenite with respect to continuously rolled counterparts. In Nb-microalloyed steels, where precipitation hardening is usually expected, the effects of strain reversal are especially complex. When rolling direction is reversed, both static recrystallization (SRX) kinetics and strain-induced precipitation (SIP) processes are slowed down due to decreasing dislocation density. It affects the competition between driving force for SRX and pinning pressure for SIP and, in turn, changes the non-recrystallization temperature (Tnr), compared to the case where strain path is linear. In the present paper, detailed through-scale analysis of strain path effects in microalloyed austenite will be presented. Physical simulation and detailed microstructural analysis will be employed to study global and local effects in microalloyed austenite after complex deformation histories. Conclusions regarding the influence of strain path changes on the interactions between SRX and SIP will be drawn.
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Authors: You Liang He, Mehdi Mehdi, Erik J. Hilinski, Afsaneh Edrisy
Abstract: Non-oriented electrical steel sheets are the most commonly used material for the manufacturing of magnetic cores for electric motors and generators. The microstructure and texture of the steel after final annealing have a significant effect on the magnetic properties of the lamination core. To investigate the effect of cold rolling and annealing on the magnetic properties of the steel sheets, a 0.9 wt% Si non-oriented electrical steel was cold rolled at different angles to the hot rolling direction (HRD) and annealed at various temperatures (600°C to 750°C) to produce dissimilar microstructures. The progress of recrystallization was characterized by electron backscatter diffraction (EBSD), and the magnetic response of the steel at various stages of recrystallization was evaluated by magnetic Barkhausen noise (MBN). A number of MBN parameters, e.g. the root mean square, the smoothed envelope, the peak, the full width at half maximum (FWHM) of the envelope, the time integral of the MBN signals and the MBN energy, were analyzed with respect to the fraction of recrystallization during annealing. The results show that cold rolling at different angles to the hot rolling direction induces various deformation microstructures and stored energies, which, in turn, lead to considerably different recrystallization behaviours during annealing. The difference in recrystallization of these materials is also reflected in the MBN parameters.
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Authors: Chun Hui Luo, David Martin, Juha Pyykkönen
Abstract: A robust model for calculating the necessary process variables such as strain, strain rate and temperature in hot rolling of a steel plate or strip is presented in this paper. The applied approach includes a well-constructed velocity function in the deformation model that is validated using a commercial finite element solver. The developed microstructure model is then integrated into the process model and includes the most essential descriptions of restoration and austenite grain structure evolution phenomena during hot rolling. Furthermore, the concept of hierarchical grain structure evolution is described as a method track the evolution of un-recrystallized and recrystallized features of the microstructure throughout a given pass schedule. The most important outcome of this approach is that each grain size component is modelled separately based on its prior thermomechanical history. A computer implementation of these models called MICDEL is used together with a simulation example to demonstrate its capability of predicting process variables and austenite grain structure evolution in hot strip rolling of steel.
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