Papers by Keyword: Residual Strain

Abstract: This paper presents a finite element model of submerged arc welding. The modeling of the filler material has been performed by applying the technique for deactivation and subsequent activation of the finite elements involved in the welding seams. The nonlinear material properties are taken into account. The description of the peaks in the specific heat capacity in the phase changes has been done by introducing latent heat. The welding arc is modeled as a heat source with a constant heat flux density. Experiments have been conducted to validate and verify the numerical model. The influence of the ratio between surface and volume of the set heat sources has been studied. Tack welds have been taken into account. Data on the relationship between the accuracy of the obtained results and the number of passages has been presented.

Abstract: The accurate determination of strain during measurement using neutron diffraction depends on many factors. The statistical uncertainty of the diffraction data is not always the most important contributor to the total uncertainty in the measured strain. Other contributors, such as sample positioning, size and shape of the sampling (gauge) volume and the size and distribution of grains within the sampling volume, often play an important role as well. Grain size issues have been the least studied and their impact is often ignored even though the potential uncertainty contribution can be large. Certain methods such as oscillating the sample during measurement can help in reducing the magnitude of the grain size effect and hence also that of the related uncertainty contribution. A thorough characterization of uncertainties due to grain size effects however, in terms of absolute values that should be added to the statistical peak fitting uncertainties has not yet been implemented. This paper will present an improved method to characterize and estimate absolute uncertainty values due to grain size effects.

Abstract: Macroscopic cyclic tension-unloading experiments are conducted to investigate the cyclic deformation behaviors of CB filled vulcanized hydrogenated nitrile butadiene rubber at room temperature. In the load-controlled cyclic tension-unloading tests, remarkable ratchetting occurs, and the effects of the level and rate of cyclic loading on the ratchetting are also investigated. The ratcheting strain increases with the increasing mean stress and stress amplitude, and more obvious ratchetting is observed in the cyclic test with load-hold or at lower loading rate. In the displacement-controlled cyclic tension-unloading tests, the responding peak stress of the H-NBR decreases continuously, but the residual strain increases with the increasing number of cycles. Furthermore, the zero-stress hold at the end of cyclic test demonstrates that the residual strain will be recovered partially, which implies that the residual strain of the H-NBR after cyclic test consists of the reversible and irreversible parts.

Abstract: The process of dimensional fused silica etching was offered. The production process of molycoat by magnetron sputtering of molybdenum target in inert gas (Argon) on vacuum distillation unit (NIKA-2012 TN) was examined. The coat quality (delamination, discontinuity) was analyzed; the influence of the first kind internal strains on the type of the observed defects was determined. The research was conducted by means of microscopic and X-ray diffraction analysis. It has been established that the internal strain value in the coat depends on the sputtering gas (Argon) flow rate, and, consequently, its pressure in the magnetron system for molybdenum sputtering. Zero stresses are registered under Argon's flow rate, which is 7.5 L/h. Influence of internal stresses level in the barrier coating on the quality of etching dimple.

Abstract: Residual stresses produced by cold drawing are an undesirable effect of the non-uniform plastic strain distribution generated during the conforming process used for obtaining prestressing steel wires. Among the diverse parameters of the process influencing the residual stress generation, one of the most relevant is the geometry of the drawing die and, in particular, the inlet die angle. Wires drawn with die angles as low as possible will exhibit a lower and more homogeneous plastic strain state and, therefore, a smaller and more uniform residual stress state. Thus, the hydrogen embrittlement (HE) susceptibility of such wires is also lower, thereby enlarging the life in service of these components. In this paper an innovative design of the drawing die is proposed using two consecutive angles (i.e., varying die angle) for reducing the residual stress-strain state in the cold drawn wires and, consequently, for improving the resistance to HE of prestressing steel wires.

Abstract: In East China Sea, especially in Zhejiang and Fujian Provinces, classic marine deposit soft soil with characteristics of high compressibility, high sensitivity and low strength is widely distributed. Seismic subsidence occurs under earthquake causing substantial losses. Though a number of effective studies are carried out on the causes, mechanisms and methods on seismic subsidence, there are more other aspects to be studied due to marine soil’s complexity. In this paper, the classic marine soft soil in southern sea area of Taizhou Bay is studied on its seismic parameter based on the tri-axial seismic experiment. The seismic parameters and residual strain formula are obtained, and compared with normal continental deposit soft soil.

Abstract: Two polyphase gneiss samples (Western Alps, Switzerland) consisting of quartz, albite, muscovite and microcline have been investigated with respect to anisotropic physical properties - residual and applied strain - and crystallographic preferred orientations. The samples were taken in close vicinity to a fault structure. For texture evaluation the 'Rietveld texture analysis' has been applied, because reliable texture analysis of polyphase rocks from pole figures is problematic due to multiple peak overlaps. The quartz textures of both samples are strong and rather similar, whereas albite and microcline show a nearly random distribution. In contrast, the mica texture is pronounced and complex. The basal plane normals of muscovite are preferably oriented parallel to [-direction of the structural reference frame and switch to [-direction with residual orientations in [ and a transition into the [-[-plane within the fault. This might be the result of quartz recrystallization, if mica is used as reference according the applied stress field. A residual strain scan has been carried out along the axis of a cylindrical sample (d = 30 mm, l = 60 mm). Residual strain values of quartz have been detected with a minimum of-1.6×10^-3, and maximum strain values of 1.2×10^-3. Uniaxial compression experiments in discrete steps up to 53 MPa were performed, for each step the applied and residual strains were determined. The strain increases up to 28 MPa; surprisingly, lower strain values are detected at higher applied stresses.

Abstract: Measurements of internal strains in the superconducting constituent (Nb₃Sn phase in Nb₃Sn strand) in two cable-in-conduit conductors (CICC) for International Thermonuclear Experimental Reactor were performed using an engineering materials diffractometer TAKUMI of J-PARC. From strain measurements in a CICC for the toroidal field magnet after a performance test of cyclic current, in 100 mm long cut bars, a peak broadening and a large relaxation on residual strain were observed in Nb₃Sn phase at a portion received a high magnetic field (high field zone). Internal strain measurements were also conducted in a CICC for the central solenoidal magnets after the similar performance test, in the full-size shape as used in the performance test (3.6 m long) and in 100 mm long cut bars. Three main results were obtained. (1) Residual strain difference before and after the cutting to 100 mm long bar was about 0.1%, (2) a large relaxation on residual thermal strain was observed at the high field zone, and (3) the large relaxation on residual thermal strain at the high field zone was found mainly in a cross sectional side where the Lorentz force coming in.

Abstract: Residual strain in oxygen-free copper, one of the materials used in high-heat-load components at SPring-8 front end, was investigated. A strain scanning method with oscillation was employed for strain measurement. The results were compared with those obtained using an elasto-plastic creep FEM analysis.

Abstract: Starting during the shut-down of the HZB research reactor BER-II in 2011/2012 the E3 residual stress and texture diffractometer in Berlin underwent a comprehensive upgrade. The investments were broken down into different criteria, such as enhancing the instrument performance and accuracy as well as extending the range of applications for the user community. Here, we report about the gains achieved after integrating and commissioning the individual hardware and software tools included in the upgrade project, namely a motorized primary slit to accurately adjust the gauge volume, a secondary optics radial collimator and a laser scanner to precisely and quickly align the sample. The integration of the presented devices is further supported by software developments to shorten the instrument alignment procedure and measurement time. The upgrade has improved the efficiency of the available neutron beamtime.