Papers by Keyword: Roughness Parameters

Abstract: Electro erosion is a manufacturing process designed for machining difficult-to-process materials. This paper presents the fabrication of a miniature punching die used for perforation and cutting, made from X15 steel, using electro erosion. Due to its properties, such as high hardness, complexity, and the need for protection against surface layer damage, this material cannot be processed with conventional methods. The electro erosion process ensures high quality and dimensional precision in the finished product. A digital surface roughness meter and the functional schematic of the PGI system are also discussed. Various roughness measurement techniques are presented, along with graphical representations and the bearing area curve. The paper highlights variations in parameters at four measurement points, as well as changes in the "c" coefficient. Finally, the surface roughness parameters Ra, Rq, and Rz are analyzed.

Abstract: The vibroburnishing is a process of surface plastic deforming applied to parts made of metallic materials to diminish the surface roughness, to increase the microhardness of the superficial layer, to generate internal stresses more convenient in certain service conditions of the parts. Practically, the ball vibrorolling process appeared as a result of including a vibratory motion. A ball is used as a deformation tool, as in the case of the more known process of burnishing. The analysis of the vibrorolling process showed that the simplest and the most accessible way of changing the process results could be based by considering the workpiece peripheral rotation speed and the longitudinal feed, respectively. An experimental research was proposed and performed to establish some empirical mathematical models that highlight the influence exerted by the workpiece peripheral rotation speed and by the longitudinal feed on the values of the Ra surface roughness parameter and on the thickness of the hardened surface layer at the ball vibrorolling of the external cylindrical surfaces. The investigation considered also the influence of the distance from the test sample surface on the variation of the Vickers microhardness in the test sample superficial layer.

Abstract: In cases when two concrete parts are cast against in different times are not connected by dowels, main contributors to the resistance are cohesion and friction. Shear resistance of the interface is highly dependent on surface treatment and its roughness. In this paper, besides the review of available methods of surface roughness determination, the optical profilometry will be introduced and described. Optical profilometry represents non-contact and non-destructive method for characterizing surface topography. Furthermore, results obtained by abovementioned method will be compared with Sand Patch Test, in order to determine its usability and limitations.

Abstract: The purpose of present study is to present experimental results and a mathematical model for the evolution of surface waviness parameters with plastic strain of Interstitial Free - IF steel sheet under uniaxial and biaxial stretching tests. Roughness and waviness are very important quality parameters to be evaluated in sheet metal forming. Various waviness profile parameters such as the arithmetic average waviness Wa, the total height peak-valley waviness Wt, maximum peak height Pp and maximum valley depth Pv were measured during uniaxial and biaxial tests. Tensile test specimens at 0º, 45º and 90º to the direction of rolling and Nakazima type specimens of IF steel were fabricated. After preparing the test specimens, incremental simple tensile and Nakazima biaxial tests with flat punch were performed to characterize the negative and positive quadrant of the Map of Principal Surface Limit Strains, MPLS, of IF steel sheet. Measurements of waviness parameters of the specimen surface at incremental plastic strain stages were performed at the same surface site. Also, during the uniaxial and biaxial tests, the following plastic strains were calculated from printed circular mesh at each incremental step: ε₁ longitudinal major strain and ε₂ transverse minor strain. From these data, curves of waviness parameters versus equivalent strain were plotted to obtain a phenomenological equation of 4th or 3rd degree polynomial type. Furthermore, the growth rates of Wa and Wt parameters with the equivalent plastic strain were assessed. From the growth rate curves, it was possible to verify how the sheet thickness imperfections evolves during straining, being possible to predict the influence of plastic strain on the waviness values of IF steel sheets. From the analysis of Wa and Wt growth rates during straining, it was possible to proposed a criteria for the onset of local necking or limit strains in the MPLS. The waviness parameters Wt is the best for characterizing the onset of local necking in sheet metal forming.

Abstract: This paper presents a study of 3D surface texture measurements and analysis of several surface texture parameters. A stylus measuring instrument was used to measure 3D surface topographies. In experimental part of this study, two coated gas turbine blades used in aerospace industry were chosen to examine surface of the coatings in nano-scale. Surface texture parameters of Ti-Al coating and Ti-Al-N coating were measured and compared to each other. The aim of the research is to analyze the surface of these coatings in an areal (3D) manner. The results indicate slight differences between these two surface textures despite the fact that both are Titanium-based coatings, and the surface of base material for both samples was prepared in the same way before deposition. Further study with repeated measurements of surface texture for deposed coatings has to be made after erosion tests.

Abstract: Hard turning provides an alternative to grinding in some finishing operations. This paper deals with analysis of part surface finishing when turning hardened steel heat-treated on hardness of 46, 55 and 60 HRC with mixed oxide ceramic inserts. Average surface roughness Ra has been widely used in industry it is known that the single parameter Ra is inadequate to define the functionality of a surface. Two different surfaces with similar values of Ra can behave differently under loading conditions. The surface profile 2D and 3D parameters are assessed. The influence of workpiece hardness on surface roughness parameters and cutting force components is investigated. Results show that finish hard turning with mixed ceramic tool produces surface profile comparable to those produced by grinding.

Abstract: This study aims to assess the evolution of surface roughness and waviness parameters with plastic strain in Interstitial Free – IF steel sheet. For the achievement of this study, it was considered various roughness and waviness profile parameters such as: arithmetic average roughness (Ra), maximum distance peak-valley (Rt), average waviness (Wa) and waviness of the total height peak-valley (Wt). Tensile test specimens of IF steel at 0º, 45º and 90º to the direction of rolling were fabricated. After preparing the sheet proof specimens, it was performed simple tensile tests and measurements of roughness and waviness of the specimen surface at various strain stages resulting in a large quantity of data. During the tensile test, it has been measured the following plastic strain to indicate the incremental step: (e1) longitudinal strain and (e2) transverse strain. From these data, it was possible to obtain points needed to plot the curves of roughness and waviness parameters versus strain and to determine the material behavior using equations of the equivalent strain. From the curves drawn it was possible to see how the material roughness and waviness behaves during the straining in the uniaxial tensile state, with the possibility to predict the influence of plastic strain on roughness and waviness parameters and the onset of local necking of IF steel sheet. The waviness parameters Wt is the best for characterizing the onset of local necking.