Papers by Keyword: Self-Hardening

Abstract: CrAlN/BN nanocomposite coatings were deposited on mirror-polished silicon wafer and high-speed steel (HSS) substrates using reactive cosputtering, i.e., pulsed dc and rf sputtering of CrAl and h-BN targets, respectively. Further, the oxidation resistance of the obtained coatings was investigated. The CrAlN/BN coating exhibited superior oxidation resistance properties when compared with those of the CrAlN coatings; after annealing the sample at 800 °C in air for 1 h, the plastic hardness value of the CrAlN coatings decreased to 50% of the as-deposited hardness value; in contrast, the CrAlN/BN coatings exhibited self-hardening phenomena from 700 to 800 °C in the range of 5 to 30%. In particular, the CrAlN/18 vol% BN coatings showed an increase of approximately 30% in hardness values, and a maximum hardness value of approximately 50 GPa was reached after annealing the sample at 800 °C in air. The plastic hardness value hardly changed when the sample was annealed up to 800 ^°C in nitrogen and argon; this result was contrary to the result obtained for the sample that was annealed in air. The radiofrequency glow discharge optical emission spectroscopy (rf-GD-OES) analysis of the CrAlN/18 vol% BN coating annealed in air revealed that the coating has an oxide layer deposited on the surface to a depth of ~200 nm. Conventional transmission electron microscopy (TEM) observations of the same coating indicate that the columnar structure was disrupted by a thin layer (30–40 nm) of the coating annealed in air. The indentation hardness value of the annealed coating was measured using Ar ion sputtering before and after etching of the annealed surface. Subsequently, when the oxide layer was etched to a depth of 200 nm from the surface, the hardness value decreased from approximately 48 GPa to 43 GPa; this result was similar to the results obtained for the as-deposited coating.

Abstract: Calcium phosphate cement (CPC) sets in situ to form solid hydroxyapatite, can conform to complex cavity shapes without machining, has excellent osteoinductivity, and is able to be resorbed and replaced by new bone. Therefore, CPC is promising for craniofacial and orthopaedic repairs. However, its low strength and lack of macroporosity limit its use. This study investigated CPC reinforcement with absorbable fibers, the effects of fiber volume fraction on mechanical properties and macroporosity, and the biocompatibility of CPC-fiber composite. The liquid phase of CPC in this study was the weak acidic solution of chitosan. Chitosan has favourable biocompatibility, which has high viscosity in solution. The incorporation of chitosan could improve the handling properties of CPC. The liquid phase contained citric acid could strongly improve the hydration rate of CPC, which shortened the setting time and increased the compressive strength of CPC. In addition, the weak acidic environment around the biomaterials could accelerate the degradation of CPC, which was important to bone tissue engineering. The rationale was that large-diameter absorbable fibers would initially strengthen the CPC graft, then dissolve to form long cylindrical macropores for colonization by osteoblasts. Compressive strength was measured vs. fiber volume fraction from 0% (CPC Control without fibers) to 70%. Animal experiment showed that the material had osteoinductivity and biodegradability when the material was implanted into the muscle pouches in the thigh of rabbits. Compressive strength (mean ± SD; n=3) of CPC with 70% fibers was 0.8± 0.1 MPa. Long cylindrical macropores 100~300 μm in diameter were created in CPC after fiber dissolution, and the CPC-fiber scaffold reached a total porosity of 75.1±1.2% with 70% fibers. The new CPC-fiber formulation had good potentiality of ectopic bone induction. The method of using large-diameter absorbable fibers in bone graft for mechanical properties and formation of long cylindrical macropores for bone ingrowth may be applicable to other tissue engineering materials.