Papers by Keyword: Sheet Production

Abstract: Compared to discrete manufacturing, sheet material is produced in a continuous manufacturing process with several dimension and volume changes. This includes thickness reduction by rolling and width and length changes by slitting and cross-cutting. Along the process chain, this happens several times using different manufacturing facilities, where each work step is usually followed by coiling. Each of these machines records high-frequent production data in a time-based manner. General research topics in this field [1, 2] aim to assign the time-based records to the related section of the alloy sheet (length-based). This paper deals with challenges concerning the identification of strips and the assignment of the corresponding process data. In a particular application, the coil orientation for each process step is calculated and documented for a given part of the production process. This is a necessary precondition for further process data assignment. Furthermore, the effort for certain manual tasks can be reduced by using the calculated coil orientation.

Abstract: The safety of basic parts of the rolling equipment is most at risk due to the complex geometrical shape and significant levels of nominal stresses. With a significant mass of such parts and a long production time, the replacement process is accompanied by the need to dismantle the old mill and install a new one. Currently, there are no specialized methods for assessing the risks of failures in relation to the rolling equipment, therefore, it is required to develop new methodological provisions and adapt the existing general methods of risk assessment to real production conditions. Based on the fundamentals of the regulatory document, a methodology for assessing the risks of failures in relation to the rolling equipment has been developed. The roughing stand of the “2000” hot rolling mill for titanium alloy sheet production was chosen as a practical object for assessing the risks of failure. The preliminary analysis of the dangers and their consequences had shown that for most of the elements of the working stand, which perceive the rolling force, as well as for the units and parts of the main drive loaded with the rolling torque, there are dangers that can lead to disruption of the deadlines for fulfilling orders for rolled products. For a numerical assessment of these risks, special calculations were performed.