Papers by Keyword: Silicide

Abstract: Laser annealing is considered an enabling process for a new generation of SiC power devices, since it allows the formation of ohmic contacts on very thin wafers, significantly reducing their total ON resistance. Ni silicide and Ti silicide ohmic contacts have been widely investigated and reported in literature, exploring in detail the role of laser features, metal thickness and thinning process. Nevertheless, adding a small amount of Si to the contact layer could represent an opportunity to increase process options. In this work, a NiSi alloy has been used as a contact metal to study the role of the addition of Si to Ni in the reaction process under UV laser irradiation. Morphological and structural properties of the reacted layers have been investigated by means of Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD) analyses. The electrical characterization of reacted contacts has been performed by measuring their Sheet Resistance (R_s) by Four Point Probe (FPP) method and, at device level, by measuring the forward voltage drop (V_f) of Schottky Barrier Diodes (SBDs) fabricated on 150 mm-diameter 4H-SiC wafers. Furthermore, a comparison has been made between Ni and NiSi alloy under the same irradiation conditions. It has been found that adding Si to Ni in the contact metal layer moves the silicide reaction forward, driving the strong relationship observed between structural, morphological and electrical properties of the reacted contacts.

Abstract: This study optimizes 28 nm planar MOSFET technology to reduce device leakage current and enhance switching speed. The specific aims are to decrease subthreshold swing (S.S.) and mitigate drain-induced barrier lowering (DIBL) effect. Silvaco TCAD software is used for process (Athena) and device (Atlas) simulations. For the further development of MOSFET technology, we implemented our device (planar 28 nm n-MOSFET) with high-k metal-gate (HK/MG), lightly doped drain (LDD), multi-spacers, and silicide. Simulation validation shows improvements over other 28 nm devices, with lower static power consumption and notable optimizations in both S.S. (69.8 mV/dec) and DIBL effect (30.5 mV/V).

Abstract: New generations of SiC power devices require to be fabricated on very thin substrates, in order to significantly reduce the series resistance of the device. The role of thinning process on the formation of backside ohmic contact has been investigated in this work. Three different mechanical grinding processes have been adopted, resulting in different amounts of defectivity and surface roughness values. An excimer UV laser has been used to form a Ni-silicide based ohmic contact on the backside of the wafers. The reacted layer has been studied by means of Atomic Force Microscopy (AFM), Transmission Electron Microscopy (TEM) and X-Ray Diffraction (XRD) analyses, as a function of grinding process parameters and laser annealing conditions. The ohmic contact has been evaluated by measuring the Sheet Resistance (R_s) of silicided layers and the V_f at nominal current of Schottky Barrier Diode (SBD) devices, fabricated on 150 mm-diameter 4H-SiC wafers. A strong relationship has been found between the crystal damage, induced by thinning process, and the structural, morphological and electrical properties of silicided ohmic contact, formed by UV laser annealing, revealing that the silicide reaction is moved forward, at fixed annealing conditions, by the increasing of crystal defectivity and surface roughness of SiC.

Abstract: The formation of ohmic contacts by laser annealing approach is of great importance for SiC power devices, since it allows their fabrication on thin substrates, that is of crucial significance to reduce power dissipation. Ni silicide reaction under UV laser irradiation has been studied in detail with particular focus on single pulse approach, in order to describe the early stage of reaction process. The use of a multi pulse approach, for the formation of Ni silicide-based ohmic contacts by means of excimer laser annealing, has been investigated in this work. The reaction process has been characterized, as a function of number of pulses, by means of X-Ray Diffraction (XRD) and Transmission Electron Microscopy (TEM) analysis. Laser process simulations, formulated in the framework of phase field theory, have been performed in order to predict the evolution of material during reaction under annealing. Simulations show that reaction moves to Si-reach phases with the increasing on pulses, with a co-existence of Ni₂Si and Ni₃Si₂ phases for the three pulses process. Moreover, simulations show critical differences, in terms of the uniformity of the distribution of the silicide phases along the film, between the single pulse and the multi pulses cases and the increasing of thickness of silicide phases with the pulse sequence. These predictions are in good agreement with the findings of XRD and TEM analyses. The electrical properties of the reacted layer have been evaluated on Schottky Barrier Diodes (SBD) devices, confirming the ohmic behaviour of multi pulse annealed samples.

Abstract: In an increasingly electrified technology driven world, power electronics is central to the entire clean energy manufacturing economy. Silicon (Si) power devices have dominated power electronics due to their low cost volume production, excellent starting material quality, ease of fabrication, and proven reliability. Although Si power devices continue to improve, they are approaching their operational limits primarily due to their relatively low bandgap, critical electric field, and thermal conductivity that result in high conduction and switching losses, and poor high temperature performance. Silicon Carbide’s (SiC) compelling efficiency and system benefits have led to significant development efforts over the last two decades and today planar and trench MOSFETs, and JFETs are commercially available from several vendors as discrete components or in high power modules in the of 650 V to 1700 V voltage range. High impact application opportunities, where SiC devices are displacing their incumbent Si counterparts, have emerged and include automotive and rail power electronics with reduced losses and reduced cooling requirements; novel data center topologies with reduced cooling loads and higher efficiencies; variable frequency drives for efficient high power electric motors at reduced overall system cost; more efficient, flexible, and reliable grid applications with reduced system footprint; and “more electric aerospace” with weight, volume, and cooling system reductions contributing to energy savings. In particular, SiC insertion in electric vehicles brings major competitive advantages and is a volume application opportunity that can spur manufacturing economies of scale and lower system costs. As SiC continues to grow, the industry is lifting the last barriers to mass commercialization that include higher than Si device cost, relative lack of wafer planarity, the presence of basal plane dislocations, reliability and ruggedness concerns, and the need for a workforce skilled in SiC power technology to keep up with the rising demand. It should be noted that in many applications, insertion of SiC reduces overall system cost compared to Si even though SiC devices can cost 2-3 more than their Si counterparts. This is due to the passive component and cooling system simplifications enabled by the efficient high frequency SiC operation. In this paper, we will review key aspects of SiC technology and discuss overcoming barriers to mass commercialization.

Abstract: Laser annealing process for ohmic contact formation on 4H-SiC has attracted increasing attention in the last years, because it enables the fabrication of SiC power devices on very thin substrates. We have investigated the formation of Nickel-based ohmic contact on 4H-SiC by using a Yb:YAG laser in scanning mode, with a wavelength of 515 nm and a pulse duration of 1200 ns. A 100 nm thick Ni layer has been deposited on SiC and irradiated at different process conditions. The reaction process has been studied, as a function of fluence and scan number of laser annealing, by means of X-Ray Diffraction (XRD) and Transmission Electron Microscopy (TEM) analyses. The electrical properties of the annealed layers have been evaluated on Schottky Barrier Diodes (SBDs) devices, confirming the ohmic behavior of the reacted contact and showing improved performances respect to RTA approach. The compatibility of thermal budget of the process in the front side has been verified by means process simulation. A strong relationship between structural properties of reacted layers and electrical behavior of SBDs devices has been revealed. Solid-state laser annealing process, with wavelength in green light region, can indeed represent a suitable solution for ohmic contact formation of 4H-SiC power devices, fabricated on thin substrates.

Abstract: During silicide formation, unreacted NiPt metals is traditionally removed either by aqua regia (ESH concern) or SPM. This latter can easily degrade the device yield in HKMG (High K Metal Gate) nodes if the metal gates (usually TiN based) aren’t perfectly encapsulated. First some new characterizations are presented to better understand the NiPt metal alloy removal, then a new solution is given to be able to remove this alloy without degrading HKMG materials.

Abstract: The paper focuses on the analysis of microstructure and mechanical properties of the Ti alloy VT8М-1 (Ti-5.3Al-4.0Mo-1.2Zr-1.3Sn-0.2Si) in an ultrafine-grained (UFG) state subjected to a long-term annealing at a service temperature of (≤ 450°С). A rotary swaging (RS) was used to process an UFG state in the material. The precipitation of disperse silicides of S2 was observed after the deformation by RS. It has been shown that the UFG alloy retained its high level of thermal stability and enhanced mechanical properties after long-term annealing up to 500 hours. The role of disperse silicides in both strengthening and stability of mechanical properties in the alloy after long-term annealing is discussed.

Abstract: The work addresses the microstructural evolution and mechanical properties of the ultrafine-grained (UFG) VT8M-1 subjected to isothermal die forging (IDF) and subsequent thermal treatment. An UFG microstructure with a mean size of secondary grains of about 0.3 μm was processed by a rotary swaging (RS) at Т=780°С. The ultimate tensile strength (UTS) of the alloy increased by 23% as compared to an initial state due to the formation of an UFG microstructure. It has been shown that isothermal die forging of the UFG alloy at Т=780°С leads to the growth of secondary phase grains by 0.7 μm. Subsequent heat treatment of the forged billets leads to hardening of 11%, which can be attributed both to the formation of additional interphase α/β boundaries at the precipitation of a tertiary α-phase and silicide dispersion.

Abstract: Silicide formation by reactive diffusion is of interest in numerous applications especially for contact formation and interconnections in microelectronics. Several reviews have been published on this topic and the aim of this chapter is to provide an update of these reviews by focusing on new experiment results. This chapter presents thus some progress in the understanding of the main mechanisms (diffusion/reaction, nucleation, lateral growth…) for thin and very thin films (i.e. comprised between 4 and 50 nm). Recent experimental results on the mechanisms of formation of silicide are presented and compared to models and/or simulation in order to extract physical parameters that are relevant to reactive diffusion. These mechanisms include nucleation, lateral growth, diffusion/interface controlled growth, and the role of a diffusion barrier. The combination of several techniques including in situ techniques (XRD, XRR, XPS, DSC) and high resolution techniques (APT and TEM) is shown to be essential in order to gain understanding in the solid state reaction in thin films and to better control these reaction for making contacts in microelectronics devices or for other application.