Papers by Keyword: Single-Stage Sintering

Abstract: Studies of a powder used as a modifier obtained from solid-alloy waste, such as tungsten carbide (drill balls), are presented. Dispersion, particle morphology and phase analysis of the powder were studied. The powder obtained from solid-alloy waste is a phase – it is tungsten carbide WC, it consists of nanoobjects of various shapes (nanoparticles, nanoplastics) up to 100 nm in size, with a slight presence of agglomerates up to 250 nm in size. The influence of tungsten carbide nanopowder as a modifier on the mechanical properties (strength and hardness) of PK70D3 iron-based powder structural steel has been studied. For the study, two different modes of preparation of powder alloy have been used with the use of one-stage and two-stage sintering. The influence of additive nanopowder of tungsten carbide on the mechanical properties of structural alloy powder based on iron PK70D3 has been defined: strength increases by more than 23% (in single-stage sintering), by more than 28% (in double-sintering), hardness decreases by more than 6% in single-stage sintering and increases by more than 26% with two stages of sintering, compared to the initial alloy. It has been shown that samples, obtained using double sintering with a tungsten nanopowder modifier (2.5%), have higher values of strength (more than 80%) and hardness (more than 13%), compared to modified samples, obtained by single-stage sintering technology. Thus, the modification of a 2.5 % nanoprobe of tungsten carbide, a widely used structural powder alloy based on iron PC70D3 allows for a significant change in mechanical properties. The use of powder alloys in double sintering technology provides the material hardness and the strength increase.

Abstract: The retention of nanometric microstructures is a challenge in any presureless sintering process. Grain size influences mechanical properties and grain coarsening retards densification upon sintering, thus resulting in the poor overall product properties. Hence, it is important to select, among others a suitable sintering regime which promotes densification and retards microstructure coarsening. In this work, Y-TZP ceramic bodies were fabricated under four different sintering regimes to investigate the governance of conventional Single-Stage Sintering (SSS) with 1 min and 2 h dwell time, and comparing their performance with bodies produced by Two-Stage Sintering (TSS). It was revealed that TSS sintered samples, yielded better properties than the SSS samples sintered at 1400°C with a dwell time of 2 hours. In the hydrothermal ageing test, TSS samples did not undergo the low-temperature degradation via the martensitic phase transformation of tetragonal to monoclinic symmetry. Nevertheless, it was found by XRD analysis that Y-TZP ceramics sintered by the SSS method using a short dwell time of 1 minute was effective in maintaining the tetragonal phase stability after 50 hours of exposure in superheated steam conditions.