Papers by Keyword: Sintered NdFeB

Abstract: In this paper, based on the life cycle concept of oil sludge waste from the NdFeB manufacturing process, we investigate the process technology route to recover valuable elements from the oil sludge waste by hydro-metallurgical refining and calcium reduction to fabricate a sintered NdFeB magnet. The life cycle list was calculated and the environmental impact of the main processes was examined using the ReCiPe method, and the main factors of environmental impact were identified. The results showed that the hydrometallurgical technology route, compared with the calcium reduction technology route, resulted in 119.84% of human health hazards, 119.84% of ecological damage and 119.84% of resource. The consumption was found to be 13.08% higher than that of FDP. The sensitivity analysis revealed that the production of hydrochloric acid is highly sensitive to FDP, and power consumption is high to WTP in the hydrometallurgical technology route, and WTP in the calcium reduction unit process, and HTP in all processes in the calcium reduction technology route. The overall results show that reducing the environmental impact in the calcium reduction recovery process and accelerating the clean production of China's power resources are of great significance for the recovery of oil sludge waste for the preparation of recycled sintered NdFeB.

Abstract: In this study, the machining parameters of electrical discharge machining (EDM) are varied to study the effects of electrical discharge energy on material removal rate and surface roughness of NdFeB magnet. Moreover, the micro-cracks on the machined surface induced by EDM are also examined. The experimental results reveal that the MRR increases with the electrical discharge energy. The surface cracks on the machined surface are more serious when the discharge energy is higher. Thus, using EDM process to machine sintered NdFeB magnet depends on setting the machining parameters to prevent surface crack.

Abstract: Sintered NdFeB permanent magnet is widely used in many applications because of its excellent magnetic property. But its poor corrosion resistance has been cited as a potential problem with its use.Nickel phosphorus (Ni–P) alloys systems are very attractive due to their good corrosion and wear resistance behavior. In this paper the ultrasonic effect is used in electro deposition. Experimental results show that the ultrasonic improve the deposition surface quality.

Abstract: Sintered NdFeB permanent magnet is widely used in many applications because of its excellent magnet property. However the report of EDM research on NdFeB magnet is not available. This paper presents a detailed investigation of the material removal mechanisms of sintered NdFeB magnet through analysis of the machining debris and the surface SEM quality. It is included three types of machining mechanisms: melting and evaporating, thermal cracking, spalling or whole grain removal.