Papers by Keyword: Sintering Process

Abstract: The burning process of limestones is an important process in the modern industries, which can be described in two parts, CaCO₃ decarbonation due to the thermal stress and formation of CaO crystalline structure. It was already observed that the different composition and structure of a raw material influence the transformation process and has affect on the chemical and mechanical properties on the formed lime. This study is focused on the characterization of the raw material (porosity, chemical composition, geological age and origin) and its effect on the burning process and the formation of CaO and its properties. The microstructure of studied material burnt at different times of isothermal load was observed by SEM and the reactivity test was measured and analyzed. The limestone with a more porous inner system was burnt faster and is inclinable to overburn at longer thermal load.

Abstract: The article deals with issues of sintering process design and equipment selection for conditioning of pulp containing brown iron-ore additives and its further supplying to the pulp and supplying to the drum pelletizer shall include a ball mill; inclined close-type screw conveyor; vertical mixer; hydraulic tank; double-phase spray nozzles; controlling, guiding, instrumentation and auxiliary equipment of hydraulic systems.

Abstract: The decomposition of limestone during the firing process is mainly based on the decarbonation of CaCO₃. In the case of crystalline limestone, it is the decomposition of calcite crystals. In this study, different limestone properties on the course of decarbonation are studied. Therefore, the samples are determined from a geological and physicochemical point of view (geological age and origin, total porosity, limestone category, chemical analyses and insoluble residue). After thorough identification of the samples, various analyses focused on limestone and lime microstructure are performed, such as SEM image analysis or lime reactivity. For these analyses, the samples are burned at different temperatures. The decrepitation amount of limestones during burning process is determined.

Abstract: Lime reactivity is the most used identification parameter for lime quality. The reaction may vary in its rate and maximum reached temperature. In this study, the influence of the properties of limestone on the course of the reaction is studied. The samples are thoroughly examined from a geological point of view (geological age and origin, genesis and diagenesis) and their physicochemical properties are described (total porosity, limestone category, chemical analysis, insoluble residue). Different temperatures and isothermal loads were selected to study the effect of the burning process on the lime microstructure. The newly formed CaO is observed by scanning electron microscopy (SEM images). Lime reactivity analysis is performed, and different reaction courses are compared.

Abstract: Yttrium aluminum garnet is abbreviated as YAG, which has many excellent high temperature characteristics. YAG structural materials and functional materials are promising candidates. In this paper, YAG porous ceramic materials with different mechanical properties are prepared by adjusting the parameters of the sintering process to provide reference for the preparation of high-performance porous ceramics. From the experimental results, the following conclusions can be drawn: when the sintering temperature is 1450°C and the holding time is 2h, the YAG gradient porous ceramics have no deformation and shrinkage, have a regular good shape, and have good strength after sintering. The sintering rate was 8 °C/min and carbon emission temperature is 800°C, the structure of the YAG gradient porous material is good, the pores are uniform, and the strength of the sintered sample is high, The porosity is 25.7%, the compressive strength is 8.12MPa.

Abstract: Under laboratory conditions, the method of mathematical planning of experiments was used to study the effect of charge fractional composition (in the range of 2 to 8 mm) and the amount of coke in the charge (in the range of 7 to 13 wt.%) on the agglomeration process characteristics of the “Mamatwan” manganese ore (South Africa). It was found that the main agglomeration parameters vary within the following limits: the initial vacuum under grate – 54...140 mm WC for the charge layer of 350 mm; the maximum temperature – 1365...1440 °С; linear burning speed – 13,4...26,2 mm/min; the charge length of stay at temperatures over 1300 °С (the width of the melting zone) – 2,4...4,8 minutes. Mathematical equations of the combined effect of charge fractional composition and the amount of coke on agglomeration temperature, linear burning speed, width of melting zone (in time), initial vacuum in reactor were calculated. It was found that a major factor in providing the optimum mode of agglomeration is not the amount of coke, but the charge piece size distribution. For example, increasing the charge piece size has an 3,5 times more effective influence on the agglomeration temperature than the amount of coke. For the dust-containing charges the moistening up to 4...6 wt.% H₂O is only partially solves the problem of the aerodynamic resistance. Pre-granulation of the dust fraction is needed to improve the gas permeability of the charge.

Abstract: In order to study the effects of composition ratio of silver paste and the sintering process on the properties of the silver film after sintering, the effects of different ratios of silver powders, glass powders and organic carrier in silver paste and different sintering temperatures and sintering time on the adhesion force and square resistance of the silver film were studied. The morphology of the sintered silver film was observed by SEM. The results showed that the silver film sintered at 760°C for 6 seconds had better properties after sintering when the ratio of silver powders, glass powders and organic carrier in silver paste was 80:5:15 and the silver powders was composed of spherical silver powders and flake silver powders at the ratio of 94:6. The adhesion force and square resistance of the silver film were 8.25 N and 3.47mΩ /□, respectively.

Abstract: Cobalt Chromium Molybdenum (CoCrMo) is a metal that are widely used in the biomedical field of orthopedic applications. CoCrMo foam was developed in the form of a porous structure where it has a high porosity on the surface with the different pore sizes and shapes. This research is intended to produce CoCrMo foam by using slurry method and to study the effect of composition and sintering temperature on the metal foams. The slurry of CoCrMo was prepared by mixing the binder materials of Methylcellulose (CMC), Polyethylene Glycol (PEG) and distilled water for an hour. Followed by mixing and stirring the CoCrMo powder for another 1 hour until it becomes slurries. Polyurethane (PU) foam was then impregnated into the slurry and dried for a day in the oven with 60 °C. Sintering process is carried out at temperature of 1000 °C, 1100 °C and 1200 °C using a tube furnace. Then sample of CoCrMo foam was going through a shrinkage measurement, microstructure analysis by using Scanning Electron Microscope (SEM), analysis of element by using Energy Diffraction X-ray (EDX) and also the density and porosity test by using Archimedes method. The sample with the composition of 65wt% was the best result in this experiment. While sintering temperature of 1200 °C produced the highest number of porosities. The shrinkage percentage is from 2.67% to 14.13%. The density obtained is in between 1.538 g/cm3 and 2.706 g/cm3 while the percentage of porosity is from 50.284% to 78.934%. The average pore size is in the range of 249.63μm to 445.38μm. The best sintering temperature and composition to produced high porosity were on 1200 °C and 65wt%.

Abstract: This paper aims to study the sintering process and mechanical properties of submicron polycrystalline diamond (SMPD) without any secondary phases and binder materials under pressure of 7-8 GPa and 1400 °C-1800 °C, using the bi-layer assembly and the conventional assembly methods. The as prepared samples were characterized by X-ray diffraction, scanning electron microscope, and Vickers indenter hardness tests. Well sintered specimen was obtained under the condition of 8 GPa and 1600 °C using the bi-layer assembly method, and an indentation test demonstrated a Vickers hardness of 52 GPa. The graphitization of diamond was found to be an important factor determining the hardness of samples sintered using the bi-layer assembly.

Abstract: The medical Ti-20Mo alloys were fabricated by powder metallurgy. The effects of sintering temperature on the phase, the morphology and the mechanical properties of Ti-Mo alloys were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and mechanical properties test methods. The results showed that after sintering at 1200 °C, the microstructure of Ti-Mo alloys mainly consisted of α phase. The increasing sintering time could promote α→β phase transition, thus the flexural strength and the elastic modulus of Ti-Mo alloys could be controlled. When the sintering temperature was 1300 °C, molybdenum content was 20%, the bending strength and the compressive strength of Ti-20Mo alloy were 1369MPa and 2602MPa respectively, and the elastic modulus was 3.4GPa. It may be concluded that the Ti-20Mo alloys is prospective prostheses materials.