Authors: Uwe Apel, Alexander Baumann, Christian Dierken, Thilo Kunath
Abstract: The AQUASONIC project is aimed to develop a sounding rocket including a hybrid propulsion system based on the propellant combination nitrous oxide and polyethylene. It takes place in the frame of the STERN (Student Experimental Rockets) programme founded by the German Space Agency (DLR) in order to promote students in the area of launch vehicles. Main element of the project is the AQUASONIC rocket, which shall reach a flight altitude of 5-6 km and a velocity of MACH 1. All major activities like design, manufacturing, verification and, finally, the launch campaign will be performed by students. The rocket shall be launched at Esrange Space Centre (Sweden) in 2016. Thus, students are able to apply their skills and knowledge to a real project like it is conducted by the space industry or research organisations.
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Authors: Wei Zhou, Xuan Yang, Hua Yang
Abstract: This paper presents the water landing dynamics simulation of a sounding rocket, obtaining dynamics characteristics of the interaction between the rocket payload module, the floatation airbag and the water. Using an explicit nonlinear dynamic finite element code, the model contains Lagrangian shell elements for rocket payload, membrane elements for the airbag and Eulerian elements for the water. The Fluid-Structure Interaction (FSI) technology is employed in the computation by transferring forces on nodes of coupling surfaces. In the paper, two landing attitudes are analyzed and compared. After analyzing dynamic response of airbag under different operating conditions, the minimum size is concluded. This dynamics simulation builds the foundation for the Engineering Model of the recovery system.
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Authors: A.V. Kartavykh, V.P. Ginkin, S. Ganina, S. Rex, Ulrike Hecht, D. Voss
Abstract: The first results are presented of ESA MAXUS 8 sounding rocket benchmark experiment on γ-TiAl (Nb,B) intermetallics solidification, that was a part of the IMPRESS EU FP6 project. Having the aim to investigate the columnar and equiaxed primary microstructures formation at diffusion controlled melt growth, an experiment was designed applying the power-down directional solidification technique with fixing quench in automatic spaceborne furnace module TEM03-5M. Two related alloys were tested: one inoculated with boron grain refiner Ti-44Al-7.5Nb-2.7B (at.%); and the other Ti-45.5Al-8Nb (at.%) without grain refinement. The series of terrestrial reference processes has been performed accordingly in counter-gravity solidification direction. The numerical studies of heat-mass transfer, melt hydrodynamics and temporal solidification dynamics of these alloys have been implemented under the earth-and zero-gravity approximations using the GIGAN software package (IPPE). The comparison is performed of numerical model findings with the real microstructure and composition of samples, whose analyses were carried out by backscattered scanning electron microscopy (SEM) and X-ray microprobe (EDX) techniques. The convection-induced peritectic macrosegregation effect appearance and development in ground-based reference ingots is analytically observed and numerically studied. The achieved microstructure formation in space benchmarks is discussed.
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Authors: A.V. Kartavykh, S. Ganina, Dieter Grothe, Fabienne Lemoisson, W. Herfs
Abstract: The problem of numerical modeling of directional solidification of TiAl refractory intermetallics aboard the MAXUS 8 sounding rocket is considered. The research is of relevance to the FP6 Integrated project IMPRESS (Intermetallic Materials Processing in Relation to Earth and Space Solidification). Attention is paid to columnar-to-equiaxed microstructure transition (CET) phenomenon and mushy zone evolution in Ti-45.9Al-8Nb (at %) alloy being processed in TEM 01-3M high-temperature (up to 17000C) furnace. In this three-zone resistive furnace the “bent” temperature profile is applied with two strongly different axial thermal gradients, presumably allowing the achieving of CET conditions along the sample of 160 mm length. Temperature profile evolution is defined by power-down furnace operation. 2D-numerical study of heat transfer and realtime-scale solidification dynamics of TiAl-Nb under zero gravity approximation is performed. The approaches used for solution of Navier-Stokes equations and phase transition (Stefan) problem are briefly described. The solidification time is shown to be satisfying the 12-minute microgravity limit aboard a MAXUS. The position and the time at which CET may be triggered are predicted and confirmed in line with the Hunt diagram. The comparison is performed of model predictions with the real microstructure of TiAl-Nb reference sample solidified on-ground in TEM 01-3M facility.
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