Papers by Keyword: Starch Consolidation

Abstract: Slip/starch casting consolidation (SSCC) is a technique for obtaining porous ceramics, which joins the forming process by starch consolidation with the slip casting method. In this work, a slip which contains ceramic powders, starch and dispersant, is poured into a porous mold and is taken to an oven so that the gelling process occurs. After sintering, it is noticed that the ceramics show different characteristics from the ones obtained exclusively by slip casting or by starch consolidation. Alumina ceramics were produced by using the three methods presented in this work. The ceramics were characterized by apparent porosity, mechanical resistance and scanning electron microscopy. The ceramics produced by SSCC presented the highest mechanical resistance value (289 MPa), while the ones produced by starch consolidation and slip casting presented values of 126 MPa and 191 MPa, respectively.

Abstract: Synthetic materials based on calcium such as hydroxyapatite and beta-TCP are one of the main bone substitutes because of their biocompatibility. The starch consolidation is a simple and low cost technique which is based on using the starch as a gel former in the presence of water, turning possible its use as a conforming and main element to form pores. In this project,samples were produced trough starch conformation by fixing the percentage of solids (beta-TCP) in 50% and varying the amount and type of starch (corn and potato) in 10, 20, 30 and 40%. The results showed that it was possible to obtain porous samples by using corn and potato starches. Moreover, the percentage of starch added strongly influenced porosity and resistance of the samples. The addition of 30% or more of starch reduced the mechanical resistance of samples which limited their use.

Abstract: The Starch Consolidation method of molding technique is based on the ability of starch swell and gelatinize in water, so the green bodies are formed from suspensions, generating controlled porosity after firing; however, it is strongly influenced by gelatinization temperature, starch used, content and type of dispersant, pH and viscosity. This work involves the statistical analysis of possible relations between viscosity, content of dispersant and pH. Slurries containing alumina, water and starch were prepared, settling the solids in 40% and varying the starch content of 10, 20, 30, 40 and 50%, compared to the solids at the mixture. PH and viscosity measurements were made of the slurries as a function of added dispersant. Were obtained and analyzed measures of each parameter, using the Pearson correlation, verifying the existence of an almost perfect correlation between most of the parameters studied.

Abstract: The improvement of ceramic synthesis and processing methodology based on digital image processing and analysis of ceramic samples is in its initial stage. The main reason is that the models are based on poorly obtained data from sample’s digital image processing. The lack of a solid statistical analysis and digital-imaging setup standardization make the method less useful that it should be if set in a sound basis. Therefore the importance of setting a new methodology in digital image processing for data acquisition on ceramic morphology analysis is essential for setting new models for customized ceramic synthesis and processing. The present paper shows results based on Scanning Electron Microscopy (SEM) from Al2O3 ceramics obtained by starch consolidation method. Observation of different sample’s regions allowed a more accurate description of ceramic morphology. Plots of resistance to flexion versus porosity and its correlation with the grain size and shape allowed one to choose the best model for representing ceramic’s morphology. Correlation of starch percentage with sample’s porosity and mechanical resistance allowed the best experimental conditions for customized ceramic’s performance.

Abstract: The starch consolidation technique is commonly used for obtaining porous ceramics due to bonding and porous-maker starch characteristic during gelling process. The method adopted here improved the water drainage by using a plaster porous base (70 and 90 consistency values) improving the water drainage by action of gravity and the capillary effect. It used slip with 50 vol% solids and as precursors oxide A-1000SG and commercial cornstarch with a mass concentration varying from 10 to 40%. For comparison between the present method and the common one, slip was put in impermeable and permeable base moulds. The gelling occurred at 70°C for 2 hours and the drying at 110°C. Pre-sintering was carried out at 1000°C and the sintering at 1600°C with a plateau of 1 hour. Results showed that the plaster consistency of the mould bases was preponderant on ceramics porosity. Porosity and apparent density measurements using light and electron microscopy revealed variation of 5% of porosity from the top to the bottom of the samples.

Abstract: Engineering ceramics have found use in many applications, such as engine parts, ball bearings, artificial bone and hip replacements and gyroscopes, because of their good chemical inertness, hardness, high temperature stability and excellent wear resistance. Oxide ceramic may meet these demands. Alumina (Al2O3) ceramics offer a high potential for many engineering applications, such as wear- and/or corrosion-resistant components, and as material for substrates or housings in microelectronic devices. Alumina is used among other things for seal ring, draw-cones, guides, water mixing tapes, bearing parts, medical prostheses and cutting tools. Measurements of the elastic energy loss and modulus (anelastic spectroscopy) as a function of temperature can distinguish among the different atomic jumps, which occurs in the various phases or at different local ordering. In this paper, it is reported anelastic relaxation measurements in Al2O3 samples using commercial starch. These measurements were carried out in a torsion pendulum operating in frequencies around 40 Hz. The results shown strongly influence of the type of forming in the elastic modulus obtained by anelastic relaxation measurements.

Abstract: Porous calcium metaphosphate granules for bone fillers were prepared by starch consolidation with baking powder and surfactant. Paste for foaming was prepared by the mixing of calcium metaphosphate powder and water with the various amount of starch (10~20㎛ size), where solid contents 30%, 45%, 60% of the paste. In order to obtain the optimum micro/macro porous structure, the appropriate contents of baking powder and surfactant at a fixed content of starch were examined. In order to examine the content of baking powder on pore morphology, the baking powder was added 60, 180, and 300 wt% of the paste at fixed content of starch. And then, in order to investigate the effect of surfactant on porous structure, surfactant was added 0.035, 0.1, and 0.16 wt% of paste weight at fixed content of starch and baking powder. Foaming was conducted using microwave method, and foamed samples were sintered at 900 °C. The sintered porous blocks with starch only showed uneven and closed macro pores without any micro pores. However, the sintered porous blocks with starch, baking powder, and surfactant showed homogeneous micro and macro porous structures ranging 20~60, and 300~1000 ㎛ in pore size, respectively. The porosity was increased with the increase of surfactant up to about 70 %.