Papers by Keyword: Strain Path

Abstract: In the present study, monotonic and cyclical torsional deformations of an X-70 microalloyed steel were conducted at austenite temperatures below the recrystallisation-stop temperature (T_5%). The austenite deformation is followed by accelerated continuous cooling to allow the investigation of the strain reversal effect on the subsequent phase transformation mechanisms. The transformation behaviours were studied by a dilatometry method, and the microstructures of the transformed products have been analysed using electron back scatter diffraction (EBSD). The results of this study shows that although subjected to the same total cumulative strain and the same cooling rate, strain path reversal by cyclical torsion produces lower temperature transformation products involving mainly a displacive mechanism, comparing to simple strain path deformation which leads to higher temperature transformation by a reconstructive mechanism.

Abstract: In order to evaluate the formability of sheet materials forming limit diagrams (FLD) are recorded which represent the values of major and minor strain when necking occurs. FLDs are recorded based on the assumption that exclusively linear strain paths occur. In real forming parts, however, particularly in those with complex shapes, predominantly non-linear strain paths occur which reduce the accuracy of the failure prediction according to a conventional FLD. For this reason forming limits after loading with non-linear strain paths have to be investigated. In this contribution a systematic analysis of the forming limits of a conventional AA6014 alloy after loading with non-linear strain paths is presented. This material is pre-stretched in uniaxial, plane strain and biaxial direction up to several levels before performing Nakajima experiments in order to determine FLDs. During the pre-stretching process as well as during the Nakajima experiment the strain distribution can be measured online very precisely with the optical deformation measurement systems GOM Aramis or VIALUX. The gained curves are compared to the FLD of the as-received material. The results prove a significant influence of the pre-stretching condition on the forming limits of the used aluminum alloy. For a low pre-stretching in uniaxial as well as in biaxial direction the FLDs show a slightly reduced formability while after higher pre-stretching levels the forming limit can be improved such as for biaxial loading after uniaxial pre-stretching. The formability after pre-stretching in plane strain direction was changed. Also, a shift of the FLD depending on the direction of pre-stretching can be observed.

Abstract: Residual stress and strain states, produced during cold drawing, play a key role in hydrogen embrittlement (HE) of prestressing steel wires, because of hydrogen accumulation in certain places of the material is affected by stress and strains fields. Taking into account that the drawing straining path directly affects both residual stress and plastic strain distribution, the aim of the present paper is to clarify the influence of drawing straining path in the residual state and, consequently, its influence on the HE process of prestressing steel wires.

Abstract: Maximum thickness reduction ratio is used to predict sheet metal forming limit in the numerical simulation of forming process. The maximum thickness reduction ratio under different stain path is not a constant for the same material. The effect of strain path and strain hardening exponent on forming limit is considered. The relationship between the maximum thickness reduction ratio that the material can obtained and the strain path between tensile to equi-biaxial is established. The parameter in the criterion can be determined by tensile experiment combined with numerical simulation of the same forming process. Then the limit strains under other linear strain paths between tensile to equi-biaxial can be determined by the criterion combined with numerical simulation of corresponding forming process. Forming limits of three kinds of sheet metals are predicted with the modified maximum thickness reduction ratio criterion. Good agreement is achieved between the predicted data and the experimental data.

Abstract: The stress-strain relation for austenitic stainless steels is based on 2 main contributions: work hardening and a phase transformation from austenite to martensite. The transformation is highly temperature dependent. In most models for phase transformation from austenite to martensite, the stress triaxiality plays an important role also. The sensitivity to triaxiality is often investigated based on uniaxial compression and tensile tests. To validate the common formulation for triaxiality dependence of the martensitic transformation, a series of experiments is performed with the Twente biaxial tester for sheet material. A number of deformation directions are prescribed between plane strain and simple shear. Uniaxial tensile tests were performed at different temperatures to get a temperature corrected reference curve for the martensite–strain relation. The current results for typical stress states in sheet forming do not show the dependency on the triaxiality that is given in literature. This means that for sheet forming simulations, changes in stress state affects the martensitic transformation less than expected from tension–compression experiments.

Abstract: Changes in strain path represent one of the most important processing parameters that characterise hot metal forming processes. In the present study, the effect of strain path change on dynamic recrystallisation, strain-induced precipitation processes and phase transformation behaviour in plain carbon and Nb-microalloyed steels was investigated. To assess the effect of strain-path change, forward/forward and forward/reverse torsion tests were conducted. It has been shown that the strain reversal delays the dynamic recrystallisation kinetics whereas its effect on strain-induced precipitation process of Nb(C,N) is rather negligible. Also the onset of austenite-ferrite transformation is delayed; its products however doesn’t change significantly. This can be due to the fact that ferrite nucleation density plays the second order role compared to the geometry of deformation.

Abstract: Equal channel angular extrusion (ECAE) is a relatively new technique to produce ultrafine-grained materials by severe plastic deformation. Its efficiency of grain refinement varies with the processing route, i.e. the billet rotation () about its longitudinal axis between successive passes. The influence of processing route can not be fully explained by existing theories that consider only the macroscopic deformation features. In this study, the mesoscopic deformation behavior during multi-pass ECAE of face-centered cubic (FCC) metals was simulated using a visco-plasticity self-consistent (VPSC) polycrystal model and assuming simple shear deformation in each pass. It is shown that the slip activities vary significantly at the transitions between successive passes, depending on the die angle and processing route. The efficiencies of grain refinement in the different cases can be well correlated to the contribution of slip systems newly activated in a subsequent pass. The grain refinement is more efficient when such contributions are higher, such as in route B ( = 90) with a 90 die or route A ( = 0) with a 120 die. These crystal plasticity simulations provide insights into the efficiency of grain refinement during severe plastic deformation with strain path changes.

Abstract: The strain paths followed by metals during sheet forming can be quite complex, especially when successive forming steps are involved. The work hardening of metals associated with these strain paths differs from that caused only by monotonic straining, such as simple tension or compression. It is important to have an adequate description of the work hardening of the material under processing, especially when numerical simulations of the forming are used. The experimental evaluation of the effect of strain path changes on the material work hardening is usually performed through tensile testing following the strain path changes. This technique, however, demands complex machining operations of the formed sheets and the imposed strain is severely limited by impending necking. The present paper utilizes simple shear as a tool for the determination of the work hardening of CuZn34 brass sheets following various strain path changes associated with combinations of different modes of deformation such as rolling, tension, cyclic and forward shears. The results indicate that the cyclic shearing delays the occurrence of plastic instabilities for brass previously tensioned, occurring the opposite for final monotonic shearing. These phenomena were correlated with the probable microstructural evolution of the CuZn34 brass.

Abstract: The Forming Limit Diagrams (FLD) are widely used in the formability analysis of sheet metal to determine the maximum strain, which gives the Forming Limit Curve (FLC). It is well known that these curves depend on the strain path during forming and hence on the test method used to calculate them. In this paper, different stretching tests such as the Nakajima and the Marciniak tests were performed, with different sample geometries to obtain points in different areas of the FLD. An optical analysis system was used, which allows following the strain path during the test. The increasing use of advanced high-strength steels (AHSS) has created an interest in determining the mechanical properties of these materials. In this work, FLCs for a TRIP steel were determined using Nakajima and Marciniak tests, which revealed different strain paths depending on the type of test. Determination of the FLCs was carried out following the mathematical calculations indicated in the ISO 12004 standard and was also compared with an alternative mathematical method, which showed different FLCs. Finally, the tests were verified by comparing the strain paths of the Nakajima and Marciniak tests with a well-known mild steel.