Papers by Keyword: Stress Concentration

Abstract: This research is a finite element simulation on resistance spot welding (RSW) process between dissimilar sheet metals consist of Titanium alloy, Ti-6Al-4V and Austenitic Stainless Steel (ASS) 316L. The problem statement was inability to visualize the stress concentration profile over weld nugget joint when Titanium alloy and steel welded with variable electrode geometry of circle, triangle, square and hexagon. To determine the best geometry for best weld with lowest maximum stress concentration. The methodology of simulation was tensile-shear test using SOLIDWORKS software. The tensile-stress load of 664.09 N was applied across all 4 different weld geometries. The result for the lowest magnitude of maximum stress 180.6 MPa was on circle weld geometry. Triangle geometry registered highest stress concentration of 219.6 MPa. This proves that most common weld geometry used in industry was circle. Even for dissimilar material joint the result supports that circle weld geometry as the best geometry. Keywords: Resistance spot welding (RSW), stress concentration, weld nugget, weld geometry.

Abstract: Stress concentration is a complex problem in material mechanics, especially in Aeronautics and Astronautics applications, the concentrated stress will do great harm to the safe operation of the launch vehicle. Therefore, it is a common practice to simulate and verify the structural design or manufacturing process in the use of materials and dynamics. This paper first introduces the problem of stress concentration in aerospace, demonstrates the necessity and importance of studying this problem, at the same time, puts forward a stress concentration solution based on finite element method, which simplifies the geometric model by using symmetrical characte-ristics, so as to reduce the batch data of analysis. Compared with the conventional analysis using Patran and NASTRAN, its geometric model has a higher degree of discretization, The superiority and reliability of this method are verified by two examples. The results show that this finite element method is more accurate and effective in dealing with stress concentration problems, especially complex geometric models, and has high value for engineering practice.

Abstract: A numerical simulation model has been established to obtain the deformation, strain and stress concentration of slab narrow side. The simulated temperature profiles of slab show a agreement with the results of measured temperatures by using infrared thermal camera. Moreover, the deformation, stress and strain of the slab have been investigated systematically, especially at the slab narrow side along the thickness direction. The relationship between the reduction amount and deformation, stress and strain concentration of slab narrow face has been investigated.

Abstract: Perforated structure is the mechanical weak link of polymer-bonded explosive (PBX). Improving its mechanical property may promote the reliability and effectiveness of weapon system. In this study, strengthening of the perforated PBX plate is conducted by employing surface coating. Digital image correlation (DIC) analysis results suggest that the regional applied epoxy coating layer is able to improve the mechanical properties of the plate. By confining the deformation and releasing the stress concentration around the perforation, the coating layer enhances the load carrying ability and energy dissipation capacity of the plate significantly. This investigation may provide a convenient and effective structure modification method for energetic material, and at the same time, lay foundation to the performance optimization of weapon system.

Abstract: Through failure generalization, fracture feature analysis and material performance test, a comprehensively analysis was made on the fracture failure analysis for girth weld of gathering pipelines containing H₂S gas. The results showed that the fracture failure might be mainly due to sulfide stress cracking in the girth weld. The crack originated from the fusion line on the inner surface of girth weld and extended along the girth weld to outside closed to bends. The sulfide stress cracking of the girth weld was caused by the intersection of multiple factors. The service condition was located in SSC 3 zone and the SSC risk of girth weld was high. The girth weld itself was not been stress-relieved, and its ability to resist SSC was poor. Due to low wall thickness, welding defects, welding stress and additional load, the actual stress of weld was higher.

Abstract: In this paper, the authors propose a design for the mechanical joining of dissimilar materials by employing rivet-like structures fabricated by friction-stir forming (FSF) considering the stress concentration on the joined material. The authors have utilized the FSF approach to generate rivet-like joints as follows. First, a substrate material (an aluminum alloy plate) was placed on a joined dissimilar-material plate containing prepared holes, i.e., a steel plate. Afterwards, these materials were placed on a die containing the cavity to fabricate the head of the rivet-like structure. FSF was then conducted to form the stems and heads of the rivet-like structure from the substrate material. Unlike conventional riveting, fastener was not considered necessary for the process; therefore, choosing different diameters of the prepared holes with multiple joints for the optimization of their structural design was easier. It is known that two auxiliary holes neighboring a main hole on either side reduce the stress concentration on the rim of the main hole. In this study, the authors applied the “round-hole-array design” on rivet-like joints fabricated by FSF. The authors examined the design of two smaller prepared holes with a commercial Finite element analysis (FEA) software for the rivet-like joint containing a 4 mm-diameter hole on a joined plate. To prove this, a 3 mm-thick A5083P-O aluminum alloy plate and a 0.7 mm-thick and 20 mm-wide SPCE steel plate was joined with the suggested design, and the strength and fracture of the joints were investigated using the tensile shear test. As a result, all joints were destroyed by the facture of the prepared holes, and it was confirmed that their strength was improved by the round-hole-array design.

Abstract: The photoelastic effect was used to visualize and quantify stresses at the end of fibers embedded in birefringent epoxy resin. A method was proposed allowing not to only quantify the differences in main principal stress for a single loading state, but to allow monitoring the evolution of local stress throughout the micro-mechanical experiment. It was found that the ends of fibers foster the formation of shear stresses which influence the principal stress distribution. Typically, star-shaped principal stress distributions were found at the ends of fibers. Finite Element simulations of the tests were in good agreement with the experimental evidence.

Abstract: The article is intended to convince the reader of the need to characterise the contact of the adhesive with the substrate. The concept of contact layer and intensity of adhesive interaction is introduced. The specific examples demonstrate the effectiveness of the proposed approach for solving boundary problems with stress concentration The Cauchy problem in this case is strictly solved.

Abstract: Considerable thermal stresses arising in thin-walled metallic materials and structures loaded with tensile stresses can lead either to their complete destruction or to the appearance of discontinuity zones in them.

Abstract: Technique of determination of permissible compressive stresses in products made of anisotropic composite materials with holes in joints “parent sheet - stiffening element” is introduced. Besides, physical-mechanical properties and material load factor are taken into account. Finite-element model to determine stress strain behavior along the hole outline and in the ”field” points of composite material has been developed.