Papers by Keyword: Subsurface Crack Initiation

Abstract: The characterization of subsurface fatigue crack initiate sites of near α and α-β types titanium alloys and their cracking models proposed were reviewed. The crack initiation sites consisted of facets mostly on near basal plane of α grain, although the crystallographic orientation and surface topography of the facets presented a subtle difference. The crack initiation mechanisms were a quasi-cleavage accompanying high normal stress on the plane, a combination of basal slip and normal stress across the basal plane, and a pure slip on facet plane inclined near 45 degree to loading axis.

Abstract: In order to investigate the effect of plasma nitriding treatment on fatigue behavior of titanium alloys, very high cycle fatigue tests were carried out for Ti-6Al-4V alloy using an ultrasonic fatigue machine under load control conditions for stress ratios of R=-1 at frequency of ƒ=20KHz. Experiment results showed that plasma nitriding treatment played the principal role in the internal fatigue crack initiation. More importantly, plasma nitriding treatment had a detrimental effect on fatigue properties of the investigated Ti-6Al-4V alloy, and the fatigue strength of material after plasma nitriding treatment appeared to be significantly reduced about 17% over the untreated material.

Abstract: The core of ultrasonic accelerate fatigue test is resonance, and specimens need resonating with the system. The ultrasonic fatigue test method was used to investigate the high cycle fatigue properties of LZ20Mn2 axle pipe steel. Tests were conducted on cylindrical dog-bone specimens, and all fatigue loadings were controlled by inputting vibration amplitude. The results showed that the S-N curve of LZ20Mn2 axle pipe steel presented a slow-decline shape and subsurface crack initiation. The fatigue fracture was observed by SEM. Two different crack initiation mechanisms were observed which were the mixed inclusions and dislocation. Crack closure effect played an important role at fatigue crack propagation area and the fracture mechanism was a typical plastic fracture.

Abstract: Giga-cycle fatigue behavior of notched specimens with stress concentration factor, Kt of 1.5, 2.0 and 2.5 for 0.65 mass% carbon matrix high speed steel, YXR3 with Rockwell C scale hardness number of 60.7 is investigated. The higher the stress concentration factor the lower the giga-cycle fatigue strength is. The emphasis is placed upon the subsurface crack initiation observed on all notched specimens. Crack initiation mode of high speed steel is discussed with respect to fracture surface morphology.

Abstract: For many applications, the understanding of very long life fatigue in materials becomes extremely important. In this study, the fatigue behavior of bearing steel GCr15 (conforming to AISI 52100) at very high number of cycles has been examined. Experiments on hourglass specimens were conducted in air at room temperature, for fully reversed loading condition (R=-1), using a piezoelectric fatigue testing machine operating at a frequency of 20kHz. The results indicate that the S-N data does not reach a horizontal asymptote (signifying the fatigue limit) at 107 cycles, as conventionally believed, and that the material can fracture up to 109 cycles. Therefore, to quote a fatigue limit at 107 cycles may not hold good for the material studied. The influence of defects (such as inclusions) on the crack initiation and fracture was analyzed by scanning electron microscopy.