Papers by Keyword: Superplastic

Abstract: The effect of copper content on dynamic grain growth in Al-Cu-Zr system was investigated by studying the microstructural development and texture evolution during uniaxial tensile deformation of Al-2wt%Cu-0.3wt.%Zr and Al-4wt%Cu-0.4wt.%Zr alloys at 450°C with a strain rate of 10-3s-1, with a similar initial microstructure in both materials. The initial microstructure consisted of layers of different orientations, the layers being separated by high-angle grain boundaries with low-angle boundaries separating grains within the layers. The initial grain spacing was about 5
m and the texture was typical of rolled aluminium alloys. The 4wt.%Cu alloy gave a higher strain rate sensitivity index, m, and a greater ductility compared to the low copper content alloy. An increase in grain size occurred in both materials due to deformation, but this dynamic grain growth (DGG) was much greater in the material with the higher copper content. This was associated with a more rapid conversion of low-angle boundaries to high angle ones in the 4wt%Cu material which is consistent with changes in crystallographic texture occurring during deformation.

Abstract: Forming Limit Diagrams (FLD’s) for AA5083 aluminum sheet were established under both Superplastic Forming (SPF) and Quick Plastic Forming (QPF) conditions. SPF conditions consisted of a strain rate of 0.0001/s at 500°C, while QPF conditions consisted of a strain rate of 0.01/s at 450°C. The forming limit diagrams were generated using uniaxial tension, biaxial bulge, and plane strain bulge testing. Forming limits were defined using two criteria: (1) macroscopic fracture and (2) greater than 2% cavitation. Very little difference was observed between the plane strain limits in the SPF and QPF conditions indicating comparable formability between the two processes with a commercial grade AA5083 material.

Abstract: General Motors has developed Quick Plastic Forming (QPF) as a hot blow forming process capable of producing aluminum closure panels at high volumes. This technology has been successfully implemented for automotive liftgates and decklids with complex shapes. This talk will review key elements of the QPF process, describe some of the technical achievements realized in this process, and identify areas for future research in process, material, and lubricant development.

Abstract: The superplastic bulging test of AZ31B magnesium alloy sheet of 0.6mm thick was carried out on Alliance RT/50 tensile machine at 573K and 3.3×10 −4 −1 s . It is found that either in tensile-compressive deformation or in bi-axis tensile deformation, the judgment criterion for local necking of superplastic deformation is 0 2 dε = . The superplastic forming limit diagram
FLDat 573K and 3.3×10 −4 −1 s was established for the first time.

Abstract: The Si3N4- Si2N2O composites are fabricated with amorphous nano-sized silicon nitride powders by the liquid phase sintering(LPS) method in this article. XRD analysis shows that the sintered body consists of β-Si3N4 and Si2N2O. SEM experiment conforms that the average grain size of sintered body is less than 300nm. The superplastic deep-drawing forming can be proceed at a low temperature of 1550°C with a forming velocity of 0.2mm/min. There are only a few small sintered defects before forming, but there are a lot of cavity groups after forming. Cavitation failure occurs by nucleation, growth and interlinkage of cavities. The complex-shape gears can be formed by a sinter-forging technology when the sintering temperature is 1600°C and the superplastic forging temperature is 1550°C.

Abstract: Superplastic behavior of the Zr65Al10Ni10Cu15 glass metallic alloy produced by powdermetallurgy method was examined in the supercooled liquid region. Stress-strain and stress-strain rate relationships showed that Newtonian viscous flow governed the plastic flow until strain hardening took place. The large strain hardening was proved to a result of occurrence of crystallization during deformation.

Abstract: Using Al2O3-YTZ(3mol% yttria stabilized tetragonal zirconia) nanocomposite, superplastic extrusion under different conditions was adopted to form blade models. The results demonstrate that desired microstructure is achieved through the addition of 20mol% YTZ which acts as a second-phase pinning agent. At temperature range of 1650°C to 1700°C the material shows good deformability. At this elevated temperature the maximum extrusion pressure is lower than 25MPa, and the maximum punch speed is about 0.35mm·min-1. In superplastic extrusion the dominating deformation mechanism is grain sliding and rotation, the accommodating mechanism is intergranular zirconia coordinated deformation. Meanwhile static and dynamic grain growth also plays an important role in deformation.