Authors: S. Senthil Kumaran, M. Sree Arravind, Narayanan Srinivasan, D. Venkateswarlu
Abstract: In this study, Friction Welding of Tube to tube-Plate using an External Tool (FWTPET) is carried out by joining SA213 tube and SA387 tube plate alloying materials using an external tungsten tool by close fit methods in absence of backing plate without hole on the circumference of the tube for superior mechanical and metallurgical properties. The optimization techniques such as Taguchi L9 and Analysis of Variance (ANOVA) is used to endorse the capital joint strength. The output parameter (TS) and input factors (tool rotational speed, tube projections, depth of cut) are designated for the study. The heat that produces from tool pin, dissipates to the tube and the tube plate during FWTPET process. The grain size measurement, x-ray diffraction (XRD) phase analysis, radiography test is carried out after FWTPET process. In this research work, FWTPET process is carried without hole on the circumference of the tube, further FWTPET process is also compared by without employing supporting arrangement. Excellent joint strength of 762.2 MPa is achieved with the absence of supporting specimen which without hole on the circumference of tube for the tool rotational speed of 1300rpm. Keywords: Friction welding, FWTPET, Analysis of Variance (ANOVA), Optimization techniques, Tensile strength
570
Authors: Jian Guo Chen, Ying Yu
Abstract: Abstract. An emergency shelter device is proposed to address the major accidents of rear wheels out of balance due to the tire’s bursting of high-speed car. The design uses the support plate mechanism, in the moment of the tire’s bursting, which would balance the car automatically, when TPMS system issues commands. It achieves the purpose of supporting the car balance and travel that the curved design and calculation of the support plate using sliding friction and rolling friction mechanism, which could effectively avoid secondary accidents caused by the tire’s bursting and have a good prospect.
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Authors: Xing Liu, Ryuji Mukai, Xiao Hu Deng, Dong Ying Ju
Abstract: This paper focuses on the thermal stress and deformation analysis of the support plate of a nuclear reactor during the quenching process. A 3D finite element model of the support plate is incorporated into nonlinear coupling analysis that considers temperature, stress, and deformation. To verify the effect of cooling rate on the thermal stress and deformation of the model, we applied the heat transfer coefficients of water and heat treatment oil, depending on temperature variations, into heat conduction analysis. This analytical method enables the determination of the maximum deformation and residual stresses, so that the strength of the support plate can be identified.
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Authors: Young Kil Shin, Sung Chul Song, Hee Sung Jung, Yun Tai Lee
Abstract: In this paper, absolute and differential eddy current signals from various shapes and sizes of
defects in the steam generator tube are numerically predicted and their slope characteristics are
investigated. The signal variations due to frequency increase are also observed. Then, the analysis of
mixed defect signals affected by a ferromagnetic support plate is attempted. Axisymmetric finite
element modeling is used for signal prediction and the slope angle of signal is used importantly in
analyzing the signal. Results show that differential signals are useful for locating the position of a
defect inside the support plate hole, while absolute signals are easy to presume and interpret even
though the effect of support plate is mixed in the signal. Understanding of respective signal
characteristics and relationship between them will be helpful for more reliable defect characterization.
420
Authors: Young Kil Shin, Yun Tai Lee, Myung Ho Song
Abstract: In this paper, eddy current signals from various anomalous defects in the steam generator tube are numerically predicted and their signal slope characteristics are investigated. The signal variations due to increased frequencies are also observed. Based on the accumulated knowledge, the analysis of compound signal is attempted which includes the effect of support plate. Both differential and absolute bobbin probe signals are analyzed. For the signal prediction, axisymmetric finite element
modeling is used and this leads us to the utilization of slope angle analysis of the signal. Results show that differential signals are useful for locating the position of defect under the support plate, while absolute signals are easy to presume and interpret even though the effect of support plate is mixed. Combined use of these two types of signals will help us accomplish a more reliable inspection.
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