Papers by Keyword: Surface Profilometry

Abstract: This paper presents the effect of Jatropha curcas biodiesel on the wear properties of mild steel, which was coated by preplacement of TiC particulate and melting it using a conventional TIG torch arc heat source. The aim of the study is to investigate the wear behaviour of surface modified AISI 4340 steel and the uncoated AISI 4340 steel which were performed using CSM tribometer at four different temperatures viz., 100 °C, 120 °C, 140 °C, and 160 °C, with the presence of jatropha biodiesel. At the end of the tests, wear characteristics was investigated by weight loss measurements and changes of the exposed metal surface. Surface morphology was examined by scanning electron microscope and surface profilometry. EDX analysis was performed on the samples’ surface. Results showed that wear of alloy steel increases with increasing temperature. TiC coated alloy steel showed improved wear resistance as this alloy steel demonstrated lower wear volume loss as compared to the uncoated steel in presence of jatropha biodiesel at higher temperature.

Abstract: Determining the three-dimensional residual stress fields and the associated distortions using numerical simulations for multi-layered parts has proved to be a challenge in additive layer manufacturing. This paper presents an innovative three-dimensional thermal-elasto-plastic finite element model for predicting the deformation and residual stress fields in TiAl6V4 parts built on steel platforms. The developed model utilises temperature dependent material physical and mechanical properties as well as latent heat of melting. Experiments conducted using surface profilometry showed good agreement with the simulation results. The finite element model was used to investigate the overall effect of the melting powder on the platform deformation and residual stresses for multiple layers of deposited powder.

Abstract: A high-accuracy full field 3-D surface profilometer using digital structured fringe projection is presented in the article. In the proposed method, a depth-focus response curve can be established by performing a confocal scanning along the optical axis of the measurement system when a digital fringe is controlled and projected by a digital micromirror device (DMD). To avoid specular light diffusive problems, the developed method projects spatially encoded digital fringe patterns with modulated light intensity onto a shinny lens surface, in order to achieve full field and high accuracy measurement. Some of spherical microlenses have been measured to attest the feasibility of the developed approach. The depth measurement resolution can reach up to 0.1μm and the averaged measurement error was verified to be a submicro scale.

Abstract: A new full-field 3-D micro surface profilometer using digital micromirror device (DMD)-based fringe projection strategy and confocal principle is presented in the article. In viewing the fact that conventional laser confocal measurement method not only easily encounters undesired irregular scattering problems, but also lack scanning efficiency due to its single-point type measurement, the newly developed automatic surface profilometer deploys a DMD chip to project spatially encoded digital fringe patterns with dynamic light intensity, onto the object to obtain excellent measurement performance. A novel digital fringe pattern design with adaptive sinusoidal intensity modulation was developed for active fringe projection, to obtain optimized depth resolution with a micrometer lateral resolution in confocal measurement. Some of semiconductor components have been measured to attest the feasibility of the developed approach. The depth measurement resolution can reach better than 0.1μm and the maximal measured error was verified to be less than less than 0.5 % of the measured step size.