Papers by Keyword: Surface Quality

Abstract: The main purpose of this paper is to analyze the influence of cutting regime parameters in case of dry turning of an aluminum alloy. For turning process of the aluminum alloy was used Sandvik insert DCGX 11 T3 08 Al H10. The influence of the main cutting parameters on the surface quality was analyzed using a statistical method (ANOVA) used to test differences between two or more means. Based on a mathematical model can be calculated the surface roughness taking into account the cutting speed, the feed rate and the depth of cutting.

Abstract: Paper tracks experimentally confirmed relationship between chemical composition of electrolyte and resulting surface finish quality of created oxide layer during the process of anodic oxidation of aluminium. Examined chemical factors were: concentrations of sulphuric acid, oxalic acid, boric acid and sodium chloride. Aggressive effects of electrolyte were chosen as indicator of resulting layer quality – presence and extent of etching of used substrate sample.

Abstract: Basing on the milling experiment of carbon fiber reinforced plastics (CFRP), the machining surface qualities of different edge shape and coated tools are researched contrastively. The results show that: when the CFRP is milled by general right-hand edge milling cutter, due to the small tool rake angle, bad tool sharpness, and carbon fibers of upper and lower surface are both subjected to upswept cutting force, the burrs appear at the upper surface of workpiece. But there is no burr at the lower surface. When the CFRP is milled by interlaced edge or herringbone edge diamond coated milling cutter, which are designed to left-hand and right-hand interlace, the carbon fiber of workpiece’s upper and lower surface are subjected to downward and upswept cutting force respectively. There is no burr at the upper and lower surface of workpiece. Compared with interlaced edge diamond coated milling cutter, herringbone edge diamond coated milling cutter is more suitable for finish machining of CFRP.

Abstract: Carbon fiber-reinforced plastics (CFRP) are typical difficult-to-machine materials, which is easy to produce many defects such as burrs, dilacerations, layering in milling process. And selecting the appropriate cutting tool has become the key to machining CFRP with high quality and efficiency. In the paper, the machining principle of milling CFRP with new type end mill was analyzed. The diamond coating of general right-hand end mill, cross-flute router and fine-cross-nick router were used to cutting CFRP under the same cutting condition. Through the comparative analysis of the workpiece’s surface quality and tool wear, it concluded that: compared with right-hand diamond coated end mill, cross-flute diamond coated router or fine-cross-nick diamond coated router could effectively suppress the appearance of burrs and dilacerations; abnormal coating peeling appeared in the flank face of right-hand diamond coated end mill, forming the boundary wear, which accelerated wear failure; the flank wear of diamond coated cross-flute router and fine-cross-nick router were both abrasive wear. Due to having more cutting edge than cross-flute router in cutting process, the flank wear of fine-cross-nick router was slower, and the tool life was longer. So it was more suitable for cutting CFRP.

Abstract: This paper presents the study of the influence of cutting parameters on surface quality in laser cutting of metallic materials. In this paper, it is shown which of the cutting parameters have the greatest influence on the quality of the processed surfaces by measuring various roughness parameters. After the experimental research was carried out a ranking of the factors of influence on the response functions was made, also graphs of dependency to various parameters of roughness were made.

Abstract: Drilling is the most commonly used machining process in furniture industries. In this study the eighteen tests of tool durability for different values of the analyzed cutting parameters were carried out. Based on the results of investigations, the influence of selected parameters on the cutting surface quality was determined. Mathematical models based on analysis of variance (ANOVA), allowing to estimate the surface quality in the cutting process were proposed.

Abstract: In this paper, the machining surface quality is analyzed. The factors impacting the surface quality of machining are pointed out such as wear resistance, fatigue strength, corrosion resistance, cooperate with quality etc. Measures to improving the machining surface quality are put forward including cutting tool, work piece material, cutting condition, processing method; reduce the machining deformation of surface strengthening, and residual stress in order to apply the rule to control the machining process, finally achieve the purpose of improving surface quality and product performance. The cold work hardening of the surface layer is analyzed. It will be certain guidance for engineering practice.

Abstract: As the development of new materials and high speed machining, cutting fluid becomes more and more important because of its functions of cooling, lubrication, corrosion protection and cleaning. The main purposes of cutting fluid are decreasing temperature, reducing friction, extending tool life and improving machining efficiency. In precision machining, high machined surface integrity is the most important. In this paper, a preliminary experimental study on effect of two different cutting fluids on milled surface quality of iron-base superalloy was taken. The surface morphology, roughness, micro hardness and residual stress of the machined surface were investigated. The results showed that the material properties and geometric characteristics of the machined surface were significantly affected by cutting fluid conditions. The effect of cutting fluid on machined surface quality and service performance will become an important research direction. This paper also suggests the main contents of the further research on effect of cutting fluids on machined surface.

Abstract: This paper presents technological limitations on processing modes that are caused by the need to provide the required quality parameters of machine part surfaces. We consider the peculiarities of the surface material behavior when processed by ultrasonic surface hardening, and show the causes of defects appearing in plastic deformation and the ways of their elimination.

Abstract: One of the prevalent ways of machining is milling, however to obtain the high fiberglass composite surface quality is difficult because of its layered structure, high strength and low thermal conductivity characteristics. This leads to the need for milling technology which provides high-quality surface. Our experiments for milling of the fiberglass composite show that the surface roughness, as one of the quality criteria, to a large depends on cutting conditions, tool material and wear of the cutting edge determined by the bevel rear tool wear. To ensure of the surface quality of the composite material during milling recommended that the bevel rear tool wear does not exceed 0.35 mm, cutting conditions were the following limits: feed speed, 0.15 – 0.17 mm/cog, depth of the cut, 0.3 – 0.6 mm, cutting speed, 45 – 48 m/s and the cutting part of the tool is made of high strength tool materials such as hard metal VK3M.