Authors: Eszter Kalácska, Kornél Májlinger, Enikő Réka Fábián, Pasquale Russo Spena
Abstract: The need for steel materials with increasing strength is constantly growing. The main application of such advanced high strength steels (AHSS) is the automobile industry, therefore the welding process of different types of AHSSs in dissimilar welding joint was investigated. To simulate the mass production of thin steel sheet constructions (such as car bodies) automated metal inert gas (MIG) welding process was used to weld the TWIP (twinning induced plasticity) and TRIP (transformation induced plasticity) steel sheets together. The welding parameters were successfully optimized for butt welded joints. The joints were investigated by visual examination, tensile testing, quantitative metallography and hardness measurements. The TRIP steel side of the joints showed increased microhardness up to (450-500 HV0.1) through increased fraction of bainite and martensite. Macroscopically the tensile specimen showed ductile behaviour, they broke in the austenitic weld material.
80
Authors: Asuka Hayashi, Takeshi Iwamoto
Abstract: TRIP steel possesses high strength and excellent ductility. In addition, it is possible that TRIP steel indicates high energy absorption so that TRIP steel is expected to apply to automotive members. To design the members made of TRIP steel, it is important to clarify its energy absorption characteristic at various deformation rates. In the previous study, the energy absorption characteristic of TRIP steel is evaluated by J-integral under quasi-static to dynamic condition by using a thick specimen based on ASTM standard. However, by using such thick specimens, it is difficult to conduct the three-point bending test under impact condition because of high ductility in TRIP steel. A small punch (SP) test is the experimental method which can evaluate fracture parameters such as J-integral. By using a conventional use of small specimen in the SP test, it is possible to evaluate J-integral of TRIP steel under impact deformation. In this study, energy absorption characteristic of TRIP steel is investigated by SP test under different deflection rates. Then, the relationship between the values of J-integral obtained by previously conducted three-point bending test and the SP test of TRIP steel is discussed.
60
Authors: Hang Thi Pham, Takeshi Iwamoto
Abstract: It is considered that fracture toughness of TRIP steel can be evaluated by means of the small punch (SP) test. However, a mechanism of improving fracture toughness in the SP test for TRIP steel under the impact condition might not be clarified through merely experimental works because the effect of strain-induced martensitic transformation (SIMT) coupled with temperature in TRIP steel becomes quite complicated at high deformation rate. Therefore, a computational simulation on the SP test for an evaluation of the mechanism is indispensable. Since the specimen in the SP test will be fractured at a certain level of deformation, it is necessary to express the fracture by incorporating damage model into constitutive equation of the material in simulation of the SP test. In the present study, a finite element analysis is performed for the SP test with a specimen made of type-304 austenitic stainless steel by an inclusion of damage parameter and its evolution equation. After showing the validity of the computation, the effects of deformation rate, temperature, and SIMT on the force-deflection curve and deformation behavior are examined. Then, the mechanism of rate-sensitive fracture toughness in TRIP steel is challenged to be clarified.
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Authors: Ricardo Henrique Buzolin, Brianda Rangel Francisco, Erenilton Pereira da Silva, Victor Ferrinho Pereira, Antonio Jose Ramirez Londono, Omar Maluf, Haroldo Cavalcanti Pinto
Abstract: The microstructure and mechanical properties of dissimilar butt-joints between a high-strength low alloyed (HSLA) grade and an austenitic high Mn TRIP steel were investigated. The tool rotation and the tool offset toward the TRIP steel were varied between 300–500 rpm and 1–2 mm, respectively. Tool advancing speed amounted to 100 mm/min. Maximum tension stress was observed for the butt-joint welded with 300 rpm and 2 mm offset. The lowest increase in hardness within the stirred zone also occurred for this FSW condition, indicating that this tool rotation is more promising for welding dissimilar joints of commercial HSLA and high Mn TRIP steels. The weld microstructure consisted mainly of a stirred zone, and neither significant HAZ nor TMAZ are observed. However, two main lobular regions are observed, one at the bottom and another one at the top side of the welds. Besides, the HSLA develops a multiphase microstructure consisting of bainite, martensite and retained austenite phases, whereas no e/a martensite is found in the stirred zone of the austenitic high-Mn TRIP steel.
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Authors: Wei Chun Cheng, Kun Hsien Lee, Shu Mao Lin, Shao Yu Chien
Abstract: Fe-Mn-Al steels with low density have the potential to substitute for TRIP (transformation induced plasticity) steels. For the development of Fe-Mn-Al TRIP steels, phase transformations play an important role. Our methods of studying the phase transformations of the Fe-16.7 Mn-3.4 Al (wt%) austenitic steel include heating and cooling. We have studied the martensitic transformation of the ternary Fe-Mn-Al steel. Single austenite phase is the equilibrium phase at 1373 K, and dual phases of ferrite and austenite are stable at low temperatures. It is noteworthy that lath martensite forms in the prior austenite grains after cooling from 1373 K via quenching, air-cooling, and/or furnace-cooling. The crystal structure of the martensite belongs to body-centered cubic. The formation mechanism of the ferritic martensite is different from the traditional martensite in steels. Ferrite is the stable phase at low temperature.
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Authors: Marek Siemiński, Sylwia Wiewiórowska, Zbigniew Muskalski
Abstract: A detailed analysis of the effect of variable stresses on the intensity of retained austenite transformation into martensite was carried out in the work. Tests were done for three bending stress (σmax) levels, lower than the value of the yield stress (R0.2) the material tested. Preliminary tests conducted for one bending stress value have shown that a certain amount of untransformed retained austenite remains in the material in spite of applying as many as 40 000 fatigue cycles. It is therefore necessary to determine whether and, if so, in what extent the magnitude of applied bending stress will increase or decrease that amount of retained austenite. It should be established whether, for different bending stress levels, the curves describing the variation in the volumetric fraction of retained austenite of the tested wire structure, will approximate asymptotically the same value, or the values will, after all, be different.The results of these studies have a practical dimension, since, e.g. a screw made of the TRIP steel, subjected to variable stresses in service, may undergo additional hardening to a varying extent, which will influence its mechanical properties, life and operation safety.The knowledge acquired from the studies will constitute a novelty in this scope of applications, and will be useful from the point of view of both the manufacturer and the user.
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Authors: Dmitriy Konstantinov, Krzysztof Bzowski, Aleksey Korchunov, Maciej Pietrzyk, Roman Kuziak
Abstract: Axis pins, shafts and other rod-like parts are some of the main components of units and machines. They are manufactured from steel rods ranging from 7 to 60 mm in diameter after single-pass drawing. Unalloyed carbon steel grades are generally used to produce these items. TRIP steels application is advantageous in terms of achieving new properties when manufacturing steel rods. The initial billet size, the need to take account a transformation in TRIP steel microstructure and a great number of analysed technological conditions make it challenging to apply new materials into rod drawing process. The research aim is to explore the stress-strain state during rod drawing of steel TRIP700. Modified multiscale computer simulation method has been applied. The simulation method takes into account transformation of retained austenite into martensite during plastic deformation. Decreasing of the computational resource intensity and calculation time has been achieved by application of concept of Statistically Similar Representative Volume Element (SSRVE). Comparative analysis of rod drawing micromodels with and without the TRIP-effect simulation has been performed. The analysis showed that a values of equivalent strains in the deformation zone of a TRIP-ignored micromodel was three-four times lower than in a TRIP-factored micromodel. The analysis of simulation results has revealed that, due to a wide contact area with adjacent grains and interaction between microstructure elements, more intensive martensitic transformation occurred within larger grains of retained austenite. The micromodel shown that position and orientation of grains in the deformed TRIP steel microstructure are some of the factors that predetermine transformation of retained austenite. On the basis of simulation results recommendations on preparation of rod drawing conditions have been developed. Developed technological conditions provides ability to obtain: high-plasticity characteristics and high potential strain-hardening capability during exploitation of a future part; maximum strengthening throughout the cross-section of the rod after drawing; high strain-hardening of the surface layer only. The using of SSRVE concept reduced a number of elements within the micromodel in 20 times, while it lowered the calculation time in 16 times.
620
Authors: Junya Kobayashi, Yumenori Nakashima, Koh Ichi Sugimoto, Goroh Itoh
Abstract: The substitution of Si with Al in 0.2%C-1.5%Si-1.25%Mn-0.2%Cr ultrahigh strength transformation-induced plasticity (TRIP)-aided martensitic (TM) sheet steel improves galvanization. The effect of Al content on the microstructure and formabilities of the TM steel was therefore investigated. Replacement of Si with Al maintained the high volume fraction of the retained austenite and the high stretch-formability and stretch-flangeability, whereas it decreased the tensile strength. Complex addition of Si and Al yielded the best formabilities with 1.5 GPa tensile strength grade. The superior formabilities of Si-Al bearing TM steel were attributed to the strain-induced transformation of the metastable retained austenite and the relatively soft lath-martensite structure matrix. The former leads to plastic relaxation of the localized stress concentrations, thus suppressing void formation.
546
Authors: Qian Zhou, Li He Qian, Jiang Ying Meng, Lei Jie Zhao, Fu Cheng Zhang
Abstract: Fracture absorption energies of U-notched and pre-cracked samples of a bainitic-austenitic TRIP steel were studied at different loading rates. The results show that the total absorbed energies increase with increasing the loading rate for the two types of samples. For the U-notched samples, both crack initiation and propagation energies exhibit considerably larger values at higher loading rates. However, for the pre-cracked samples, the crack propagation energy increases noticeably with increasing the loading rate, whereas the crack initiation energy does not show an obvious rise with loading rates. These results are discussed in terms of the amount and role of austenite-to-martensite transformation occurring at various loading rates.
3
Authors: Hua Wu, Bin Zhao, Hua Gao, Zhen Bo Zhao, Cheng Liu
Abstract: The fatigue property of a TRIP (transformation induced plasticity) steel after resistance spot welding (RSW) is investigated. It is found that the fatigue strength of the spot weld is only 8.9% of the original TRIP800 steel. This is a result of microstructure mismatch in heat affected zone (HAZ) due to different cooling rates during RSW. A maximum variation of about 220HV microhardness is observed at different areas from the relatively narrow HAZ. The fatigue degradation is attributed to the inhomogeneous distributions of microstructure and microhardness at HAZ and its adjacent zones. The fatigue crack initiated between HAZ and BM is a cleavage fracture as confirmed by scanning electron microscopy (SEM) observation.
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