Papers by Keyword: Taguchi Method

Abstract: In research work variation of cutting performance with pulse on time, pulse off time, wire type, and peak current were experimentally investigated in wire electric discharge machining (WEDM) process. Soft brass wire and zinc coated diffused wire with 0.25 mm diameter and Die tool steel H-13 with 155 mm× 70 mm×14 mm dimensions were used as tool and work materials in the experiments. Surface roughness and material removal rate (MRR) were considered as performance output in this study. Taguchi method was used for designing the experiments and optimal combination of WEDM parameters for proper machining of Die tool steel (H-13) to achieve better surface finish and material removal rate. In addition the most significant cutting parameter is determined by using analysis of variance (ANOVA). Keywords Machining, Process Parameters, Material removal rate, Surface roughness, Taguchi method

Abstract: During machining any material, vibrations play a major role in deciding the life of the cutting tool as well as machine tool. The magnitude acceleration of vibrations is directly proportional to the cutting forces. In other words, if we are able to measure the acceleration experienced by the tool during machining, we can get a sense of force. There are many commercially available, pre-calibrated accelerometer sensors available off the shelf. In the current work, an attempt has been made to measure vibrations using ADXL335 accelerometer. This accelerometer is interfaced to computer using Arduino. The measured values are then used to optimize the machining process. Experiments are performed on Brass. During machining, it is better to have lower acceleration values. Thus, the first objective of the work is to minimize the vibrations. Surface roughness is another major factor which criterion “lower is the better” applies. In order to optimize the values, a series of experiments are conducted with three factors, namely, tool type (2 levels), Depth of cut (3 levels) and Feed are considered (3 levels). Mixed level optimization is performed using Taguchi analysis with L18 orthogonal array. Detailed discussion of the parameters shall be given in the article.

Abstract: A design of experiments based on the Taguchi method was used to evaluate the main parameters affecting the removal of textile dyes from aqueous solution. By using the adsorption capacity of textile dye as target response, several experiments were carried out using L₂₇ orthogonal array, and the higher-the-better as quality characteristics was applied. The controlling factors, including initial dye concentration, contact time and pH of solution were assessed. Analysis of variance (ANOVA) was used to determine the effects of each factor on the adsorption capacity. The optimum adsorption conditions giving higher adsorption capacity were selected as initial dye concentration of 500 mg.L^-1, contact time of 180 min and pH of solution of 2. The analysis results revealed that the most relevant factors affecting the adsorption process of textile dye are the initial dye concentration and pH of solution. After 3 cycles of thermal regeneration, the diatomite behavior did not change and more than 60 % of dye was eliminated from solution after regeneration at 600°C. From the obtained results, the Taguchi method was very successful to optimize of the adsorption parameters for maximum removal rate, and gives more credibility for industrial application.

Abstract: Alumina membrane for microfiltration has been studied by introduction of carbon fiber as porogenic agent. Ceramic membranes have advantages due to its inert chemical and resistance to relatively high temperatures, however, being porous, tend not to withstand high pressures. This work investigates the possibility of introducing carbon fibers so, after firing, rest communication channels and owing to the increased probability of contact between fibers, achieve high permeability with maintaining the mechanical strength. Formulations were proposed with variations of fiber length, concentration and burn at two temperatures. They were characterized by linear shrinkage, porosity, density, permeability, 3 points flexural strength, SEM and MicroCT. The Taguchi method correlated the parameters: fiber length, fiber concentration and burn temperature and validated by ANOVA. The combination that best met the commitment was 3% v/v of 1mm fibers and burnt at 1500°C, with Darcyana permeability of 3.44 10^-15m2 and fracture stress of 56.27MPa.

Abstract: In this study, production and mechanical properties of the hybrid nanocomposite were investigated experimentally and estimated. Hybrid nanocomposites include boron carbide (B₄C) and multi walled carbon nanotube (CNT) in the epoxy resin. B₄C and CNT mixed into the epoxy with different percentages and produced. Tensile strength values of the produced samples was determined and compared. Thermal stability of the samples was analyzed by TGA. Samples are diversified by Taguchi method. The optimum sample was determined by comparison of the experimental and estimated results. Finally, the effects on each of the parameters were determined.

Abstract: This investigation focused on the multi-response optimization of CNC end milling of Aluminium 6063 Alloy material using Grey relational analysis and Taguchi method. Experiments were designed based on L9 Taguchi Orthogonal array, to arrive at an optimum parameter combination within the experimental domain. The spindle speed (S), feed rate (f) and depth of cut (d) which are known to have considerable effect on the selected responses i.e. surface roughness (Ra) and Material removal rate (MRR) and are considered as control parameters. The single objective optimization using Taguchi method more often results in conflicting requirements on control variables. To overcome this challenge, the Taguchi approach followed by Grey relational analysis was applied to solve this multi response optimization problem. The significance of these factors on overall quality characteristics of the milling process has also been evaluated quantitatively with the Analysis of variance method (ANOVA). Optimal results were verified through confirmation experiments. This shows feasibility of the Grey relation analysis in combination with Taguchi technique for continuous improvement in product quality in manufacturing industry and the suitability of the method to optimize the multi objective problems involved in CNC milling.

Abstract: Natural fiber composites are presently replacing the synthetic fiber in many fields. The present research work study is an attempt to manufacture and test the sisal/banana fiber reinforced polymer composites. Composite have been manufactured using banana and sisal fiber along with epoxy resin as reinforcement. With these composites drilling has been carried out to study the factors and combination of factors that influence the delamination of drilled unidirectional sisal-banana fiber reinforced composites. Drilling experiments were performed based on the L9-Taguchi method. Delamination factor evaluated for the selected parameters spindle speed, feed and diameter of the drill tool with the help of signal to noise ratio, ANOVA analysis and to obtain the conditions for minimum delamination.

Abstract: This paper deals with the effective application of friction stir welding similar to butt joining technique.AL6063 T-6 alloys prepared in 125x 100 x 7mm thickness plate and FSW tool setup were H13 of diameter 25mm rotary tool with straight cylindrical pin profile. The maximum strength was considered for selection of combined process parameter. The process parameters were optimized using Taguchi method. The Rotational speed, welding speed, and axial speed are the main process parameter which taken into our consideration. The optimum process parameters are determined with reference to tensile strength of the joint. From the experiments, it was found the effects of welding parameter are the axial force is highest substantial parameter to determining the tensile strength of the joint. The paper which revealed the optimal values of process parameter are to acquire a maximum tensile strength of friction stir welded AL6063-T6 plates is 101.6Mpa with the combination level of rotational speed, welding speed and axial force are found to be 1100 RPM, 60 mm/min and 12.5 KN. validation test was carried out and results were nearer to the optimized results confirmed by the optimum results.

Abstract: The size of equipments now a day reduced to microns and nanos. So, the wear characteristics play a dominating role in the proper working of equipments utilized in engineering and medical fields. NiTi alloys have different applications in medical and engineering field due to their unique characteristics of super-elasticity, corrosion resistance, shape memory and bio-compatibility. In the present research, Ni₅₀Ti₅₀ alloy have been fabricated by powder metallurgy method with polypropylene as a binder. During sintering process at 1150°C, organic binder evaporates and makes the alloy porous. The surface of NiTi alloy is covered by TiO₂ layer, which increases its wear resistance, but with the increase of frictional heat (produced due to pin on disc apparatus experimentation) this layer, breaks and wear rate increases. The mean value of wear loss was investigated at 95% of confidence level and further experiments were performed to validate the predicted value.

Abstract: This study examined the optimal abrasive wear performance of kenaf-reinforced polymer composite under different sliding conditions. Three different fiber loadings i.e. 43.05, 49.30 and 55.33 vol.% of kenaf fiber was reinforced into a polyester resin using the pultrusion technique. Optimal responses of wear rate and average coefficient of friction (COF) for kenaf fiber-reinforced polyester composites, based on different levels of control factors (fiber loading, applied load, counterface roughness and sliding speed) were determined by the Taguchi Design of experiment (DOE) with L₉ (3⁴) orthogonal array and Analysis of variance (ANOVA) methods. The wear behaviour of kenaf fiber-reinforced composites were investigated using DUCOM pin-on-disc tester with three levels of applied loads (10-30 N), sliding speeds (0.42-1.3 m/s) against different grit sizes of silicon carbide abrasive papers (average grain size~2.2-25.2 μm) under dry sliding condition. The optimization of S/N ratio and degree of significance of the control variables to minimize the wear rate and average COF of kenaf fiber-reinforced polyester composites was carry out. The results showed that the counterface roughness is the most significant factor in affecting the wear rate, followed by applied load, sliding speed, and fiber loading. For average COF, the fiber loading is the most significant factor followed by applied load, sliding speed and counterface roughness.