Papers by Keyword: Tensile

Abstract: In power transmission systems, gears are the most essential parts. Gear failure would happen at any regular working cycles and it must be avoided with special care. The mode of failure suggests that optimum material and suitable post processing has to be done. Industry demands more efficient, reliable, and lightweight gears. Hence more efficient, reliable, and lightweight gears must be developed and manufactured. Eventhough lot of investment is being done on research and implementing new technologies while manufacturing gears, stills some failures is arised. Many physical factors, including the inappropriate materials composition, may induce gear failure. In this paper, some typical diverse materials, like nylon 6 and glass fibers are mixed with various volume proportions to enhance wear resistance and improve gear’s life. Polymer gears developed in this study offer more superior life than pure nylon gears. All the prepared specimen samples are tested to a variety of studies including Tensile, Compression, Flexural, Impact, TGA and Wear tests. Depreciation is not reducing low, however. 90% nylon 6 + 10 % Glass fiber to 10% nylon 6+ 90Glass fiber 10 % Nylon 6 has mixed for investigation. Based on the investigation, 70% of Nylon 6 + 30% glass fiber has high strength, low wear, and high wear resistance.

Abstract: Extensive research has been conducted on fiber reinforced polymer (FRP) composites, which have demonstrated superior mechanical properties compared to their individual components. In order to add on to current research trends, the use of ground coffee waste (GCW) and Luffa fibers reinforced polyethylene (PE) composites were fabricated to produce a hybrid natural FRP composite. Tensile testing of the composite indicates that the optimum fiber volume to be between 15% and 35%, as the tensile strength exhibited 9.32 MPa and 8.75 MPa, respectively. Similarly, the tensile modulus of the fabricated composite peaked at 25% with 238 MPa, then declined to 173 MPa at 35%. This indicates that the fibers effectively reinforce the polymer matrix, but once the composite reaches its optimal fiber volume, a decrease in both tensile strength and tensile modulus is observed. The reduction in tensile properties can be attributed to an uneven distribution of load-bearing capacity throughout the composite, as the fibers are no longer able to fully support the matrix once the optimal fiber volume is reached. The specific tensile strength and specific tensile modulus also shows that with the inclusion of Luffa fiber and GCW microfiber contributed to a lighter weight composite. In a nutshell, the hybrid composite fabricated using 25% fiber volume exhibited a tensile strength almost similar to its neat matrix counterpart, though has a noteworthy value in terms of its tensile modulus. The hybrid composite can be as strong in terms of tensile strength, but far more significant in its rigidity, in comparison to the neat polyethylene laminate. Therefore, it showed that the hybrid natural Luffa/GCW FRP has the potential in the engineering industry, such as lightweight furniture, household appliances, automotive parts, and other composite engineering applications.

Abstract: As a new trend in modern structural design, the high-performance steels are increasingly used in steel structures, due to their superior mechanical properties, which could have decisive impact on the resistance and deformation capacity of structural components. High-performance steels include stainless and high-strength steels. The higher proof stress of the high-strength steels allows using thinner sections and material economy for those structural elements that do not experience stability problems. Austenitic stainless steel shows a series of advantages, including low maintenance costs and an excellent toughness at low temperatures. But the main characteristic which matters especially in seismic design, is the higher ductility, larger strain hardening and elongation at fracture in comparison with carbon steels. In this paper, the analysis of the behaviour of 1.4404 austenitic stainless steel and of S690 high-strength steel, in comparison with a reference S235 mild carbon steel is presented. This paper presents the assessment of the monotonic and cyclic performance of these steel grades, as well as the failure pattern, in order to assess the potential use in structural applications.

Abstract: The goal of modern industries is to use low-cost and environmentally friendly materials, whether natural or industrial, especially for engineering and medical applications. The present work includes the manufacture of a composite material of lamination resin reinforced with two types of particles, an organic type (animal horn particles and bamboo particles) and the second type inorganic (zinc oxide particles), according to the selected weight ratios (2,4,6, and 8) %wt. and all the particles were at a granular size (5 µm). The organic particles were prepared manually according to special steps to obtain the best results. The prepared particles were checked manually by examining the particulate size by the vibrating sieve and the shape of the particles through the (SEM) test. As for the mechanical behavior of the composite material, it was studied through (tensile, shock, and hardness) tests. The results of the examination showed that the best addition of particulate matter was for the inorganic particles (zinc oxide) and all tests if compared to the organic particles. The best ratio of zinc oxide particles is (6%wt.) as the results of the tensile, shock, and hardness tests were (59 Mpa, 4.4 J, and 95) respectively. Therefore, this ratio is suitable for use in various engineering and medical applications such as foot prosthetics.

Abstract: This paper presents the peridynamic (PD) numerical model for simulating a tensile test until total fracture for a brittle polymeric material namely polymethyl methacrylate (PMMA). U-notched and V-notched specimens were used to investigate the effect of the notches on the elongation and fracture of PMMA. The tensile elongation of PMMA exhibits nonlinearity with respect to the applied load, while the fracture occurs when the material stress has reached the ultimate tensile stress of the material. Similar elongation and fracture properties were applied on PD simulations. Two types of elongation equation are used namely brittle and ductile equations to form PD-brittle and PD-ductile models. The published experimental data of tensile fracture test on notched PMMA specimens are used as reference to validate the simulations of the PD models. The PD numerical force-extension curves have good quantitative similarity for V-notched specimen but adequate quantitative similarity for U-notched specimen. As for the quality of the fractured specimen shape, the PD simulations have good similarity for the V-notched specimen but adequate similarity for the U-notched specimen. The plot of the internal force distribution from the simulations of PD shows good qualitative similarity to the plot of the stress distribution from the published data of FEM in terms of stress concentration. From the PD results, it is observed that the PD-ductile model has better capability in producing accurate simulation of the notched specimens than the PD-brittle model.

Abstract: In order to improve the plasticity of the Al–Mg alloy, which fabricated by continuous casting and rolling, the alloy was heat treated at 370 °C, 400 °C, 430 °C and 460 °C for 2 hours and cooled with the furnace. The microstructure and mechanical properties of heat-treated Al–Mg alloy under different heat treatment temperatures were analyzed. The results show that the columnar grains begin to disappear at heat treatment temperature of 460 °C. The size of equiaxed grains begins to increase as the heat treatment temperature increases. The tensile strength of the alloy decreases with the increase of heat treatment temperature and the Brinell hardness increases when the heat treatment temperature is between 370-430 °C. At heat treatment of 430 °C, the elongation and the Brinell hardness of the alloy reached to 42.91% and 70.5 HB, respectively.

Abstract: In this work the composite made from epoxy resin as a matrix and natural fiber of Cordyline australis was used as reinforcement. The fiber was prepared from the process of water retting in fresh water for 1 weeks followed by drying. The final process was soaked in sea water to understand the effect of soaked in sea water to the adhesion of the fiber and matrix. The fiber was immersed in 5 hour and also 7 hours in sea water to be compared with the fiber that is was not immersed in sea water. The curing process also consist of 2 variation processes namely hand layup and vacuum pressure. The tensile test is conducted to investigate the final product of composite. It is found that the vacuum process resulting better tensile strength (34.610 MPa) in the sample of epoxy without fiber reinforcement (19.818 MPa for hand layup). In general for composite that are made with fiber without immersion in sea water, the tensile strength for the hand layup increase with addition of fiber fraction. In the other hand the tensile strength is decrease with addition of fiber fraction for vacuum process. For the fiber reinforcement, the hand layup resulting in better reinforcement comparing the vacuum process. .

Abstract: The aim of study is to produce durable structural concrete by using waste ceramics with specified type (white clay ceramics) as coarse aggregates in concrete. Mechanical properties were studied, the study also show good resistance to fire resistance for concrete contains ceramics as coarse aggregates compared with normal aggregates concrete, good mechanical properties such as compressive, tensile, and flexural strength. Results of study gave 17.5% increment in compressive strength by using 100% replacement of waste ceramic, flexural strength increased with 27.8% increment. Study also show less reduction in strength due to fire resistance by using waste ceramics compared to ordinary concrete, and also more durable concrete for salty water effects by using ceramic.

Abstract: This paper presents the results of mechanical properties study for samples of RIN-insulation material (Resin Impregnated Nonwoven – non-woven resin impregnated fabric) for high-voltage inputs at various temperatures, determined by three-point bending tests, impact strength tests and tensile tests with registration of test diagrams. The mechanical properties of RIN-insulation, which ensure working ability of the whole construction of high-voltage inputs, operating in difficult climatic conditions, are determined.

Abstract: The use of steel in aerospace manufacture continues to decrease, owing in part to the sustainability and mechanical properties of fibers which have higher strength in minimum weight than steel. This study was defined to evaluate the mechanical properties of high-performance fibers, especially aramid, in terms of composite to be part of aircraft' wings called CN-235. The reinforcements were pre-impregnated by the materials manufacturers, under heat and pressure, with a pre-catalysed resin. Then the layering of aramid prepregs was carried with a dry lay-up process and cured in the autoclave at a temperature of 125°C and pressure of 3 bar for 90 minutes. The aramid composite was cured in various grain directions and examined in mechanical tests such as tensile, compression, and interlaminar shear strength tests. The result showed an insignificant difference between 0 and 90 degrees of grain direction in aramid composite in any properties. The strength of aramid composite with 90 degrees of grain direction has a higher value in the compression test (less than 5%) while having lower value in tensile and interlaminar shear tests.