Papers by Keyword: Thermal Strain

Abstract: In this study, the analysis method for thermomechanical properties of plain-woven composites is developed, and applied to thermoelastoviscoplastic analysis of plain-woven glass fiber-reinforced plastic (GFRP) composites. For this, a time-dependent constitutive equation depending on temperature for matrix materials is incorporated into the micro/meso/macro-scale thermo-elastic homogenization method for plain-woven composites developed by our research group. This method enables us to analyze thermoelastoviscoplastic properties in not only fiber bundles but also fibers and matrix materials in fiber bundles, as well as macroscopic thermal properties. This method is then applied to the thermal expansion analysis of a plain-woven GFRP composite subjected to a macroscopic temperature change from 25°C to 80°C before it is cooled to 25°C. Comparing the analysis results with experimental data, we validate the present method. It is also shown that the present method can evaluate themal residual stress and strain in the composite.

Abstract: The current work aims at developing models supporting design of the rolling and quenching processes. This requires a martensite formation model that can account for effect of previous plastic deformation as well as evolution of stress and temperature during the quenching step. The effect of deformation prior to the cooling on the transformation is evaluated. The experimental result shows that prior deformation impedes the martensite transformation due to the mechanical stabilisation of the austenite phase. Larger deformation above 30 % reduces the effect of the mechanical stabilisation due to increase in martensite nucleation sites. The computed transformation curves, based on an extended version of the Koistinen-Marburger equation, agree well with experimental results for pre-straining less than 30 %.

Abstract: This article presents the application of a thermo-hydro-chemo-mechanical (THCM) model to a real complex structure of reactor confinement (mock-up VERCORS from EDF) by taking into account the specificities of the construction (construction consequences), the distributed reinforcements and the material heterogeneity of massive structure. The experimental campaigns were conducted during and after the construction of VERCORS. The early-age behavior of concrete is first modelled based on a multiphasic hydration model to ensure the thermal evolution. Then a 3D mechanical model is used to predict the consequences of hydration, temperature and water variations on mechanical behavior. An alternative approach to consider the structural effect of distributed reinforcement without explicit meshing of reinforcements is implemented and is able to reproduce the influence of reinforcement on the crack patterns. Moreover, the “Weakest link localization” method is also adapted to deal with a probabilistic scale effect due to the material heterogeneity of massive structure. It permits to assess directly the most likely tensile strength which can treat the first crack in softening part of the loaded volume of structures.

Abstract: Development of hot cracks during welding of austenitic materials is a challenge which must be coped with when a suitable welding method is to be chosen. Boundary conditions about hot crack formation are not sufficiently known. One factor is the state of strain during welding. Therefore strain is determined via neutron diffractometry next to the fusion line during welding. This evaluation shall allow to draw conclusions about the influence of the state of thermal strain on the hot crack formation.

Abstract: The presence of residual stresses in thermal oxide layers has been recognized for a long time. In the present work, the mechanical fields for chromia oxide are determined either by XRD or Raman spectroscopy. In addition, the microstructure of the chromia films is investigated ant its influence on the evolution of the stress release processes is analyzed.

Abstract: The presence of residual stresses in thermal oxide layers has been recognized for a long time. In the present work, the mechanical fields for chromium oxide are investigated. An extended model is established to take into account the effects of temperature and thermal cycling for the calculation of oxide stress. Numerical results are given in order to predict the influence of different parameters, especially the dependence of some material parameters with temperature. This enables to make comparison with experimental results.

Abstract: Temperature-induced strain with, at the same time, reduced formability is, among other things, responsible for crack development in the range of high temperatures. For a more detailed examination of these so-called hot cracks, experimental measurements of the strain during the welding process have been carried out using neutron diffraction. The measurement of strain is important since it exerts decisive influence on the development of cracks.

Abstract: This paper takes the Q345 steel as an example, adopting finite element simulative analysis to study the influence of solid-state transformation on welding residual stress. By setting the value of the thermal strain in different temperature, the change in volume caused by the phase changes is equivalent to the thermal strain. Simulation includes two cases which are consideration of phase transformations and not consideration. The results showed that the distribution trend of the longitudinal stress of the weld zone is substantially the same in the two simulations. In the case of not consider the simulation of phase change, there is a lot of stress in the weld zone and the heat affected zone and the maximum value could be 427 MPa. In regard to transverse stress, phase change not only affects the value of the stress, but also changes the direction of the stress of the weld middle portion. Welding residual stress is also measured by X-ray. Phase change simulation and experimental results are in good agreement, it can be concluded that phase change in the welding process will result in a significant impact on the distribution of the residual stress, which could not be ignored in the finite element simulation of welding process.

Abstract: The welding processes of steel materials are often accompanied by the occurrence of phase transformation. Volume change caused by phase transformation will affect the history of stress and strain. In this article, taking the welding of Q345 as an example, the effects of solid-state phase transformation on the residual stress were investigated by numerical simulation. The values of thermal strain at different temperatures were set to make the volume change caused by phase transformation equivalent as thermal strain. The simulation contained two cases both considering phase transformation and not. The results show that in both two cases the longitudinal stress distribution in the weld zone has almost the same trend. But in the case without considering phase transformation, there is large longitudinal tensile stress concentrating in the weld and HAZ zone and the maximum value is up to 427MPa in the weld. For transverse stress, phase transformation not only changes the value of the stress, but also alters the sign of the stress in the middle of the weld zone. Experiment was also carried out to measure the residual stress by X-ray diffraction. The result considering phase transformation matched much better with the experimental data. It can be concluded that phase transformation in the process of welding has a significant effect on the residual stress and can not be ignored in the numerical simulation of welding.

Abstract: Maximum local thermal effects carpet plots for symmetric laminated composite plates used in the design and optimization for material under heat loads are produced and demonstrated. The independent variables considered in this paper are the proportions of 0, 45, and 90 degrees ply orientations in the laminates. The carpet plots are presented in such a way that when the failure stress or strain of a composite lamina is known, all possible safe ply orientation proportion can be determined. In addition, the dependency of the carpet plots in correspondence to the temperature change is investigated. It is found that the shapes of both thermal stress and strain plots are practically identical.