Papers by Keyword: Tool Trajectory

Abstract: This paper present a study of the 2 dimensional ultrasonic vibration assisted micro-milling (UVAM) focused on the tool motion shape and tool trajectory. The cutting characteristics in 2 dimensional are in view by considering the trajectory of the amplitude of vibration towards tool locus into the workpiece during the tool rotation are explore in depth. The vibration platform travel in X_f direction known as a feedrate movement, thus the X and Y axis vibration generate simultaneously through the workpiece surfaces. Amplitude value acting on X and Y axis proposed a major effect as it will effectively change the shape of tool trajectory between oval and eclipse. This investigation found the major advantages of UVAM is come from the alternating cycle’s gap phenomena between tool and workpiece. The reduction of prediction of cutting force and the thinning chip thickness formations has been observe during the investigation. The theoretical finding will be discussing the potential to extended tool life, surface roughness and material removal rate in the conclusion for future research plan.

Abstract: The impeller blades are hard to machine for its complex and curved surface structures. It is almost impossible to manufacture the blades by manual programming on Numerical Control Tool. Now, the program almost is completed by the three-dimensional CAD/ CAM software, such as UG, Pro/Engineer, CimatronE which have a lot of machining strategies suitable for a wide variety of parts. However, the result is not perfect if you choose improper strategies. Even more, machining marks will be left on the parts’ surface. This paper takes the impeller for an example and gives the solutions for eliminating machining marks left on the impeller blades’ surface through a comparative analysis on the 3-axis finish machining strategies in CimatronE.

Abstract: With high precision special rotary tool is widely used in automotive, mold, aerospace, machinery, electronics and other fields, the demand of manufacturing for such type and quantity of cutting tool is more and more big, lead to the demand for multi-axis CNC tool grinder which provides efficient, high quality production support for it also increasing. In terms of hardware and software multi-axis CNC tool grinder in developed countries are relatively mature, but domestic did not have enough for this research, especially for development of CNC tool grinding machine operation software system, and rarely reference data. In view of the domestic manufacturer in urgent need of independent research and development of CNC tool grinder, this article will research tool grinding automatic programming and simulation technology of CNC tool grinding machine operation software system, through analyzing the four main steps of NC grinding four-blade overall end milling cutter, parametric programming with MATLAB, and grinding trajectory data in the form of mixed programming of MATLAB and VC+ + will be post processed into NC programs, then simulation in VERICUT virtual machine tool, finally the actual grinding out overall end milling cutter.

Abstract: The paper is related to the analysis of shape distortions and springback effects arising in Single Point Incremental Forming. An experimental set up has been designed and manufactured to carry single point incremental forming on small size sheet metal parts. The experimental set up is mounted on 3-axes CNC milling machine tool and the forming tool is attached and move with the spindle. Experiments have been carried out on sheet metal parts to obtain tronconical shapes. The forming strategy associated to the movement of the forming tool has been also investigated. The experiments indicate that shape distortions arising in the corners of the tronconical shape are clearly related to forming strategy. The springback of rings cut in the tronconical parts have been also investigated. It is shown that positive or negative springback could be also related to forming strategy. In order to enhance experimental investigations, Finite Element simulations of the incremental sheet forming have been performed. Results obtained from the simulations prove that if boundary conditions and forming strategy carefully are taking into account, the finite elements results are in good agreement with experiments. So it is then possible to use FEM as a design tool for incremental sheet forming.