Papers by Keyword: Trap Effect

Abstract: ‘Trap’ effect of the newly developed semi-fixed abrasive tool (SFAT) plays key role in decreasing the surface damages of advanced ceramics caused by the undesirable large particles emerging in machining area. Influences of characteristics of the large particle, such as size, shape and concentration, on the ‘trap’ effect of SFAT are studied with Particle Flow Code (PFC) simulation and lapping experiments. A normalized normal force is defined to evaluate the ‘trap’ effect in PFC simulation, and surface roughness is taken as an indicator in lapping experiments. The results show that the change of surface roughness is according to the one of normalized normal force. Bigger normalized normal force is better for ‘trap’ effect and surface roughness. ‘Trap’ effect works well when the large particle is in small size, sharp shape, and low concentration. In this study, the followed characteristics of the large particle are good for ‘trap’ effect of SFAT made of 1000# SiC abrasive: size <17µm, corner angle < 60°, and concentration <18 particles per mm2.

Abstract: This paper analyses the influence of indenter’s vertex angle on the ‘trap’ effect of the semi-fixed abrasive plate (SAP) with discrete element method. The indenters of different degree vertex angle are generated by discrete element method, then the indenter is applied processing velocity, which let the indenter press into the SAP, finally three curves of normal force and displacement are gained. From the curves, the normal force of the indenters doesn’t increase quickly and stay in stable in the beginning, because the SAP is full of pore, which let the indenter easily press into the SAP. Through the above indenter simulation, the relations between the lasting time of the ‘trap’ effect and the indenter’s vertex angle are in reverse proportion, if the indenter’s vertex angle is smaller, the lasting time of the ‘trap’ effect of SAP is longer, and the size of large grain is an influence factor in the ‘trap’ effect of SAP.