Papers by Keyword: Trimming

Abstract: This study introduces a novel approach to cable gland design through the utilization of TRIZ tools. A cable gland serves two primary functions: retaining and sealing cables within an enclosure, while also offering secondary features such as earthing and cable protection. The number of components in a gland type is determined by functional requirements. Given its classification as a low-cost, high-volume product, the competitive edge lies in achieving reduced selling costs and simplified installation. Addressing key challenges, which include a high component count (currently nine) and a cumbersome installation process, forms the core focus of this work. The research outlines the TRIZ-guided process and methodology employed to devise inventive solutions to these issues, resulting in a component reduction from nine to four. Moreover, the study encompasses the incorporation of various constraints in the development of efficient cable gland designs, yielding several innovative concepts. The paper also introduces proposed system designs and architectures, established based on TRIZ-derived inventive principles, paving the way for subsequent system prototype development. The work underscores the accelerated problem identification and solution generation facilitated by TRIZ tools. The evolving concept is presently situated within the feasibility and design phase, effectively addressing both primary and secondary challenges through TRIZ methodologies. Keywords: Inventive Problem solving, TRIZ, Engineering Problem, Cabled land, Trimming

Abstract: The use of hybrid composite materials has increased due to their special mechanical and physical properties. However, machining of these materials is extremely difficult due to non-homogeneous, anisotropic and highly abrasive characteristics. The performance of machined surface quality of CFRP/Al2024 was described using two level factorial methodology. This research aims to study the interaction effects and significant factors of cutting parameters on the surface quality and optimise the cutting parameter for the surface quality of CFRP/Al2024 1μm to 2μm. The trimming process test was performed under dry conditions using burr tools 6mm diameter of end mills. The factors investigated were spindle speed (N), feed rate (fr) and depth of cut (dc), meanwhile profile roughness parameters (R_a) of CFRP and Al2024 were the response variables. Results show that the best estimated value of fr should be 500 mm/min to 530 mm/min, N is between and 2313.870 rpm to 2336.042 rpm. For both responses, N is the most significant effect followed by fr and dc.

Abstract: The article presents results of the research focused on suitability assessment of separated dust from formatting and grinding of cement-bonded chipboards to modify their composition. The attention was paid to dust treatment, i.e. milling and sorting. The dust was applied to chipboards in amounts of 5 and 10%. Formulas with water-cement ratio 0.60 and 0.65 were prepared. The influence of sorted dust was subsequently evaluated using setting of selected material properties. In particular the bending strength and tensile strength perpendicular to plate plane were monitored including the influence of frost on these characteristics.

Abstract: Carbon fiber reinforced plastics (CFRP) laminates with different top/bottom fiber direction angle (stacking sequences of each ply) are trimmed at various workpiece inclined angles. Four types of delamination are studied and discussed. The results indicate that fiber direction has great influence on the type of delamination and the workpiece inclined angle determines the proportion of each type of delamination expect a special cast that the delamination form turns into type I/II when the workpiece inclined angle is 58.6o. Stacking sequences of each ply have great influence on the numbers of damaged plies and the 0o fiber direction ply has the ability to prevent the development of damaged ply.

Abstract: A trimming algorithm is presented for trimming process of refined meshes in sheet metal forming simulation. Firstly, trimming line is pretreated to guarantee it smooth enough for trimming process. Secondly, the elements around the trimming line are found and refined to the highest adaptive level. Thirdly, the intersection points between trimming line segment and the element edge can be obtained using an Advancing Inciting and Adjustment method. Then new number is distributed to nodes of elements on one side of trimming line so that the meshes can be divided into several parts by the trimming line. Finally physical quantities of the remained elements are inherited from the original elements. At last the validity, practicability and speediness of the algorithm are verified with a numerical experiment. And the algorithm is integrated into a sheet metal forming simulation program, FASTAMP.

Abstract: Carbon Fiber Reinforced Plastics (CFRP) exhibit superior characteristics such as high specific strength, high specific modulus, fatigue strength and endurance. During the manufacture of components from CFRP, it is usually necessary to carry out a post-machining step. Generally, after curing process, the parts will be trimmed in order to meet the required tolerances. Due to the heterogeneous composition and anisotropy of composite materials, machining procedures can damage the material in ways that directly affect its mechanical properties. Currently a costly try and error approach is employed to determine the optimal process conditions. Thus, this study focused on numerical modelling of machining CFRP composites using cross-nick router. A set of machining tests were performed in order to validate the accuracy of the model. Good agreement between simulation and experimental results show the validity of the model in handling real-field problems. The proposed numerical modeling technique can be used as an input in the process planning and decision making levels.

Abstract: Polymer matrix composites, particularly carbon fiber reinforced polymers (CFRPs) are widely used in various high technology industries, including aerospace, automotive and wind energy. Normally, when CFRPs are cured to near net shape, finishing operations such as trimming, milling or drilling are used to remove excess materials. The quality of these finishing operations is highly crucial at the level of final assembly. The present research aims to study the effect of cutting tool wear on the resulting quality for the trimming process of high performance CFRP laminates, in the aerospace field. In terms of quality parameters, the study focuses on surface roughness and material integrity (uncut fibers, fiber pull-out, delamination or thermal damage of the matrix), which could jeopardize the mechanical performance of the components. In this study, a 3/8 inch diameter CVD diamond coated carbide tool with six straight flutes was used to trim 24-ply carbon fiber laminates. Cutting speeds ranging from 200 m/min to 400 m/min and feed rates ranging from 1524 mm/min to 4064 mm/min were used in the experiments. The results obtained using a scanning electron microscope (SEM) showed increasing defect rates with increased tool wear. The worst surface integrity, including matrix cracking, fiber pull-out and empty holes, was also observed for plies oriented at -45 degrees. For the surface finish, it was observed that for the studied cutting length ranges, an increase in tool wear resulted in a decrease in surface roughness. Regarding tool wear, a lower rate was observed at lower feed rates and higher cutting speeds, while a higher tool wear rate was observed at intermediate values of our feed rate and cutting speed ranges.

Abstract: Trimming is a kind of problem resolving tools for invention in TRIZ. The technical system can be improved by trimming a component of the system and redistributing its function to other components.Functional analysis is the basis for applying trimming method. Based on definition of function and the process of functional analysis process, four kinds of technical system trimming strategies were discussed and the general steps for technical system trimming were analyzed.The effectiveness of trimming method was applied on the exercise washing machine design.

Abstract: In the mapping from functional requirements to design parameters in Axiomatic Design, a relation model about design parameters will be discussed. According to this model, use trimming which is redefined with Axiomatic Design and Evolution Mode of TRIZ to reduce coupling. At last, a JYS - Z electric brush type filter is described to prove the process.

Abstract: This paper introduces blanking, drawing and compound die of the cylindrical parts. The compound die applies the special structure to maintain a constant blank holder pressure, which is not increased by drawing. It reduces the processes and improves the efficiency of production.