Papers by Keyword: Uniformity

Abstract: Silicon carbide (SiC) is one of the ideal electronic materials for producing high-temperature, high-frequency, and high-power electronic devices. In the past 20 years, with the continuous improvement of silicon carbide material processing technology, its application have been expanding. Unlike Si devices, SiC devices cannot be directly fabricated on crude wafers. Instead, epitaxial films need to be deposited and grown on SiC wafers, then the epitaxial films will be used to produce devices. The doping concentration performance of the epitaxial layer can determine the device performance, making it the most important indicator of the epitaxial layer quality. For a long time, nitrogen has been used as the dopant in the production of SiC epi-wafers. Due to the difficulty of nitrogen cracking and its adsorption in graphite, the concentration is prone to significant drift, resulting in a decrease in yield and low production efficiency. In this research a vertical epitaxial equipment was used to consecutively grow 10 8-inch SiC substrate with nitrogen and ammonia as dopant separately. The concentration and thickness of the grown epitaxial films were measured and studied. The results indicate that compared to nitrogen as a dopant, the results of ammonia doping are significantly better in terms of intra-wafer concentration uniformity and inter-wafer consistency. Using nitrogen as the dopant, the doping concentrations uniformity of epi-layer ranges from 1.31% to 2.18%, and the deviation is between ± 8.0%. As a comparison, using ammonia as the dopant, the doping concentration uniformity of epi-layer ranges from 0.65% to 0.89%, and the deviation is between ± 1.0%. Meanwhile, the thickness performance is at the same level. Therefore, ammonia as a dopant can solve the concentration drift problem that has long been a headache in large-scale production of SiC epitaxy, greatly improving production efficiency. Its advantages are obvious. This study analyzed the possible reasons for the superior performance of ammonia gas as a dopant for 4H SiC epitaxy compared to nitrogen.

Abstract: Solid-phase deposition (SPD) is a preferable method to fabricate multi-layer graphene (MLG) for device applications since MLG can be deposited directly on substrates without transfer. Previously, we reported that current application during SPD enhances the MLG growth. In this study, we investigated the effects of applied current and heating rate on the crystallinity and uniformity of MLG precipitated from carbon (C) / nickel (Ni) structures. It was found that higher current and slower heating rate lead to improve the MLG crystallinity. Moreover, the uniformity was improved by the optimization of Ni and C thickness which could control the nucleation and growth of MLG during SPD. As a result, a uniform MLG with a high G/D ratio of 5.5 was obtained at a low temperature of 365 °C.

Abstract: This research is a continuing study on F9-filter development via Ag-TiO₂ coating to promote volatile organic compounds (VOCs) removal and antibacterial activity. Problems of poor adhesion and uniform distribution of coating material on the filter surface were observed, so the addition of a polymeric surfactant (PS), which behaves as both a binder and a surfactant, was applied in this study in order to solve such problems. Dip coated F9-filter samples with a selection of Ag-TiO₂ suspension were characterized and tested. Environmental scanning electron microscope was used to characterize uniform coating distribution on an air filter. Self-cleaning test was performed in accordance with ISO 27448. The results showed that Ag-TiO₂ with PS dip coating on air filters provide good adhesion and high uniformity. It is also found that self-cleaning capability of Ag-TiO₂ with PS coated filter is increasing with increasing of Ag-TiO₂ and PS concentrations. Within a scope of this work, only visible light can drive Ag-TiO₂ to undertake photocatalytic activity. Hence, improvement of Ag-TiO₂ coating on F9- filter is confirmed when PS is applied.

Abstract: The article describes a method to improve the uniformity of electroplating using fuzzy logic. This method provides for the replacement of the non-stationary model of the process dynamics in distributed coordinates with the quasi-stationary model of the process dynamics in lumped coordinates. The production knowledge model with "IF-THEN" rules is developed for the stochastic influences taken into account. The dynamic choice of the defuzzification method is justified by solving the problem of minimizing the absolute deviation of the coating thickness average value obtained from the non-stationary model from the predicted value according to the quasi-stationary model at const values of stochastic influences. As an example, fuzzy control of the current for nickel coating is considered, taking into account the stochastic influence of the electroplating time, detail area, temperature and acidity of the electrolyte. The experimental results prove the effectiveness of the combined defuzzification method in comparison with their independent use in the control process.

Abstract: Experimental studies of bending deformation of carbon - and fiberglass samples after 8-month exposure in full-scale conditions were performed and the modulus of transverse elasticity was determined. It was found that the influence of the external environment on fiberglass samples is more significant. For carbon fiber, there was an average decrease of 7.1%, and for fiberglass-by 14%. Modification of samples in ultrahigh frequencies (UHF) electromagnetic field reduces the negative influence of the environment: the values of the transverse elastic modulus of carbon fiber and fiberglass samples are reduced by 5% and 11%, respectively. It is shown that the UHF electromagnetic field in rational modes can increase the modulus of transverse elasticity of carbon fiber by (27-30)%, fiberglass – by (20.8-25.6)% with a significant increase in the uniformity of this parameter. Experimental studies of the bending deformation of carbon-and fiberglass specimens after 8-month exposure in natural conditions have been carried out, and the shear elastic modulus has been determined. It has been established that the influence of the external environment on fiberglass samples is more significant. For carbon fiber reinforced plastic, a decrease was noted on average by 7.1%, for fiberglass - by 14%. Modification of samples in a microwave electromagnetic field helps to reduce the negative influence of the external environment: the values ​​of the shear modulus of the prototypes of carbon fiber reinforced plastic and fiberglass are reduced by 5% and 11%, respectively. It is shown that the microwave electromagnetic field in rational modes allows increasing the transverse elastic modulus of carbon fiber reinforced plastic by (27-30)%, fiberglass - by (20.8-25.6)% with a significant increase in the uniformity of this parameter.

Abstract: The influence of modification of fiberglass in the cured state in the microwave electromagnetic field on the value of the limit stresses is significantly manifested when testing samples in the initial state. The increase in limit voltages is on average 7%. Tests of modified samples after exposure in full-scale conditions showed a decrease in the effect with an increase in the exposure time from 6% for exposure of 3 months to 3% for exposure of 8 months. This significantly increases the uniformity of the bending strength values in the batch, which is manifested in a decrease in the coefficient of variation of limit stresses relative to the control samples by 33%. Functional dependencies in the form of 2nd-order polynomials are obtained, which allow predicting the stability of products made of modified fiberglass for long-term operation under the influence of environmental factors with a confidence of up to 98%.

Abstract: The uniformity of temperature field distribution in creep aging process is very important to the forming accuracy of components. In this paper, the temperature field distribution of 2219 aluminum alloy tank cover during aging forming is simulated by using the finite element software FLUENT, and a two-stage heating process is proposed to reduce the temperature field distribution heterogeneity. The results show that the temperature difference of the tank cover is large in the single-stage heating process, and the maximum temperature difference is above 27°C,which seriously affects the forming accuracy of the tank cover. With two-stage heating process, the temperature difference in the first stage has almost no direct impact on the forming accuracy of the top cover. In the second stage, the temperature difference of the tank cover is controlled within 10°C, compared with the single-stage heating, the maximum temperature difference is reduced by more than 17°C. The two-stage heating effectively reduces the heterogeneity of the temperature field of the top cover. The research provides technical support for the precise thermal mechanical coupling of large-scale creep aging forming components.

Abstract: CBCT is a modernized technology in producing radiograph image on dentistry. The image quality excellence is very important for clinicians to interpret the image, so the result of diagnosis produced becoming more accurate, appropriate, thus minimizing the working time. This research was aimed to assess the image quality using the blank acrylic phantom polymethylmethacrylate (PMMA) (C­₅H₈O₂)_n in the density of 1.185 g/cm³ for evaluating the homogeneity and uniformity of the image produced. Acrylic phantom was supported with a tripod and laid down on the chin rest of the CBCT device, then the phantom was fixed, and the edge of the phantom was touched by the bite block. Furthermore, the exposure of the X-ray was executed toward the acrylic phantom with various kVp and mAs, from 80 until 90, with the range of 5 kV and the variation of mA was 3, 5, and 7 mA respectively. The time exposure was kept constant for 25 seconds. The samples were taken from CBCT acrylic images, then as much as 5 ROIs (Region of Interest) was chosen to be analyzed. The ROIs determination was analyzed by using the ImageJ® software for recognizing the influence of kVp and mAs towards the image uniformity, noise and SNR. The lowest kVp and mAs had the result of uniformity value, homogeneity and signal to noise ratio of 11.22; 40.35; and 5.96 respectively. Meanwhile, the highest kVp and mAs had uniformity value, homogeneity and signal to noise ratio of 16.96; 26.20; and 5.95 respectively. There were significant differences between the image uniformity and homogeneity on the lowest kVp and mAs compared to the highest kVp and mAs, as analyzed with the ANOVA statistics analysis continued with the t-student post-hoc test with α = 0.05. However, there was no significant difference in SNR as analyzed with the ANOVA statistic analysis. The usage of the higher kVp and mAs caused the improvement of the image homogeneity and uniformity compared to the lower kVp and mAs.

Abstract: The practice shows availability of an electro plasma method polishing. The lack of a method, namely impossibility of its application for processing extended grooves and apertures is known. Creation of a special equipment and revealing of optimum modes have allowed to receive the given roughness on the named surfaces on products from cuprum.

Abstract: Technological difficulties of manufacture, typical to the large number of crucial elements of certain assemblies: tubes of fuel systems, details of waveguide devices, smooth gun barrels and other tubular details. Difficulties associated with the finishing of the internal surfaces of these products. Therefore, great interest is to find a finishing technology, which allow processing such products. The kind of electrolytic-plasma polishing technology - forced electrolytic-plasma polishing (FEPP) allows to receive homogenous quality of an internal surface layer along processed tubular work piece.