Numerical Modeling to Determine Test Conditions of Shear Blanking Test for a Hybrid Material

Abstract:

Article Preview

A dedicated blanking test (DBT) was designed to measure the bonding shear strength of a metallic hybrid sample. To identify the required design parameters of the rig, a macro numerical model was developed using Abaqus Finite element (FE) package. Copper clad aluminum hybrid samples fabricated by an axi symmetric forward spiral composite extrusion (AFSCE) process were analyzed using the developed numerical model. The effect of the design parameters including sample thickness, blanking clearance and the die and punch fillet radii were determined to ensure a pure shear blanking along the interface. The numerical results showed that the sample thickness, clearance and fillet radii have a significant effect on the measured bond shear strength and the location of the failure. The required rig was designed and composite copper clad aluminum bonding shear strength was experimentally determined based on the numerical findings.

Info:

Periodical:

Edited by:

Dashnor Hoxha, Francisco E. Rivera and Ian McAndrew

Pages:

125-129

Citation:

T. Sapanathan et al., "Numerical Modeling to Determine Test Conditions of Shear Blanking Test for a Hybrid Material", Advanced Materials Research, Vol. 1016, pp. 125-129, 2014

Online since:

August 2014

Export:

Price:

$38.00

* - Corresponding Author

[1] M. F. Ashby and Y. J. M. Bréchet, Designing hybrid materials, Acta Materialia, vol. 51, pp.5801-5821, (2003).

DOI: https://doi.org/10.1016/s1359-6454(03)00441-5

[2] M. F. Ashby, Materials Selection in Mechanical Design, 3rd edn, Butterworth-Heinemann, Italy, (2004).

[3] R. K. Guduru, K. A. Darling, R. Kishore, R. O. Scattergood, C. C. Koch, and K. L. Murty, Evaluation of mechanical properties using shear–punch testing, Materials Science and Engineering: A, vol. 395, pp.307-314, (2005).

DOI: https://doi.org/10.1016/j.msea.2004.12.048

[4] G. E. Lucas, J. W. Sheckherd, G. R. Odette, and S. Panchanadeeswaran, Shear punch tests for mechanical property measurements in TEM disc-sized specimens, Journal of Nuclear Materials, vol. 122, pp.429-434, (1984).

DOI: https://doi.org/10.1016/0022-3115(84)90635-4

[5] M. B. Toloczko, M. L. Hamilton, and G. E. Lucas, Ductility correlations between shear punch and uniaxial tensile test data, Journal of Nuclear Materials, vol. 283–287, Part 2, pp.987-991, (2000).

DOI: https://doi.org/10.1016/s0022-3115(00)00198-7

[6] H. D. Manesh and A. K. Taheri, Bond strength and formability of an aluminum-clad steel sheet, Journal of Alloys and Compounds, vol. 361, pp.138-143, (2003).

DOI: https://doi.org/10.1016/s0925-8388(03)00392-x

[7] S. A. Hosseini, M. Hosseini, and H. Danesh Manesh, Bond strength evaluation of roll bonded bi-layer copper alloy strips in different rolling conditions, Materials & Design, vol. 32, pp.76-81, (2011).

DOI: https://doi.org/10.1016/j.matdes.2010.06.032

[8] M. Eizadjou, H. Danesh Manesh, and K. Janghorban, Investigation of roll bonding between aluminum alloy strips, Materials & Design, vol. 29, pp.909-913, (2008).

DOI: https://doi.org/10.1016/j.matdes.2007.03.020

[9] M. Zebardast and A. K. Taheri, The cold welding of copper to aluminum using equal channel angular extrusion (ECAE) process, Journal of Materials Processing Technology, vol. 211, pp.1034-1043, (2011).

DOI: https://doi.org/10.1016/j.jmatprotec.2011.01.004

[10] ASTM, Standard Test Method for Shear Testing of Calcium Phosphate Coatings and Metallic Coatings, in F1044-05, USA: Conshohocken, PA, (2010).

[11] T. Sapanathan, S. Khoddam, and S. H. Zahiri, Spiral Extrusion of Aluminum/Copper Composite for Future Manufacturing of Hybrid Rods: A Study of Bond Strength and Interfacial Characteristics, Journal of Alloys and Compounds, vol. 571, pp.85-92, (2013).

DOI: https://doi.org/10.1016/j.jallcom.2013.03.210

[12] A. K. Noor and W. Scott Burton, Stress and free vibration analyses of multilayered composite plates, Composite Structures, vol. 11, pp.183-204, (1989).

DOI: https://doi.org/10.1016/0263-8223(89)90058-5

[13] T. K. Varadan and K. Bhaskar, Analysis of Plates: Theory and Problems, Narosa Publishing House, Delhi, 1999, pp.153-163.