Evolution of Synthetic Fluid from Water Extract from Fermented Ground Maize (WEFGM) as an Alternative to Water-Based Cutting Fluids: Performance Test

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The use of agricultural wastes and natural materials in new technologies is a novel subject. Consequently, an attempt has been made to formulate a synthetic fluid using an organic water, Water Extract from Fermented Ground Maize (WEFGM) and compare its performance with water-based sample in turning operation using a mild steel as workpiece. Two samples of synthetic fluids were formulated from each of deionized WEFGM, ordinary WEFGM and deionized water as base-fluids at two composition (5 and 10%vol) levels of selected additives. The results of experimental analysis of heat transfer properties of these synthetic fluids exist, hence the need to ascertain the actual performance output. Temperature-Time Gradient (TTG) which is a rate of temperature drop (heat withdrawn) from the work zone was used as evaluation parameters. The result showed that deionized WEFGM is the most efficient of the entire samples at both compositions with an average TTG of 3.61 and 2.16 °C/min at 10 and 5% additive concentration respectively. At lower additive concentration which is more economically advantageous, the performance rating is deionized WEFGM>>WEFGM>>deionized Water. This implies that WEFGM is more effective than water as a base fluid for synthetic fluid in performance as it has been previously so reported in properties. Meanwhile, T-test statistical analysis (using IBM SPSS 23) shows that there is highly significant difference in TTG at each time of application of individual fluid (p<0.05). However, TTG of one fluid sample is not significantly different from the other (p>0.05) implying that the fluids can all work as coolants and relatively have comparable performance output.

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Edited by:

Dr. Stanislav Kolisnychenko

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59-66

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T. A. Yusuf et al., "Evolution of Synthetic Fluid from Water Extract from Fermented Ground Maize (WEFGM) as an Alternative to Water-Based Cutting Fluids: Performance Test", Advanced Materials Research, Vol. 1150, pp. 59-66, 2018

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November 2018

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