Analysis of Surface Topography Characteristics in Electrochemical Mechanical Finishing

Article Preview

Abstract:

In this paper, surface topography characteristics of electrochemical mechanical finishing (ECMF) for steel was investigated. The scanning electron microscopy (SEM) was used to observe the surface topography. And the microcosmic geometry parameters were measured by Talysurf SLI2000. Compared with original surface, the surface topography characteristics of the workpiece machined by ECMF have been analyzed with altitude density function (ADF) and auto correlation function (ACF). The results show that there exist periodicity component in surface profile before and after finishing. The auto correlation curves of ECMF surface have a smaller average period compared with grinding surface. The low-frequency component and the mean ripple peak distance of original surface profile are obviously decreased. Furthermore, the ripples and peak density are increased, and the surface roughness Ra is decreased from 0.231μm to 0.023μm. The results indicate that surface quality, material ratio of the profile and wear resistance machined by ECMF are improved obviously.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 126-128)

Pages:

658-663

Citation:

Online since:

August 2010

Export:

Price:

[1] D.A. Axinte, J. Kwong, M.C. Kong: Workpiece surface integrity of Ti-6-4 heat-resistant alloy when employing different polishing methods. J. Mater. Process. Technol. Vol. 209 (2009), pp.1843-1852.

DOI: 10.1016/j.jmatprotec.2008.04.046

Google Scholar

[2] J.J. Zhou, G.B. Pang, H. Wang, et al: Research on pulse electrochemical finishing using a moving cathode. Int. J. Manuf. Technol. Manage. Vol. 7 (2005), pp.352-365.

Google Scholar

[3] T. Kurita, M. Hattori: A study of EDM and ECM/ECM-lapping complex machining technology. Int. J. Mach. Tools Manuf. Vol. 46(2006), pp.1804-1810.

DOI: 10.1016/j.ijmachtools.2005.11.009

Google Scholar

[4] Y.F. Xing, M. Zhang and Y.H. Hou: Correlation analysis on surface profile machined with electrochemical mechanical finishing. J. Shandong Univ. Sci. Tec. Vol. 17 (2003), pp.23-26.

Google Scholar

[5] B.Z. Li, J.J. Zhou: Research on surface characteristics of non-traditional finishing. J. Zhejiang Univ. Sci. Vol. 6A (2005), pp.1152-1157.

Google Scholar

[6] S. Roy, A. Bhattacharyya and S. Banerjee: Analysis of effect of voltage on surface texture in electrochemical grinding by autocorrelation function. Tribol. Int. Vol. 40 (2007), pp.1387-1393.

DOI: 10.1016/j.triboint.2007.03.008

Google Scholar

[7] B.C. Wang, J.H. Zhu: The effect of electrochemical polishing time on surface topography of mild steel. Int. J. Plant. Eng. Manage. Vol. 11 (2006), pp.145-150.

Google Scholar

[8] C.H. Li, G.Q. Cai and S.C. Xiu: Auto-correlation study on surface profile finished by abrasive jet with grinding wheel as restraint. Adv. Abr. Mach. Surf. Technol. (2006), pp.55-60.

DOI: 10.1504/ijcat.2007.015277

Google Scholar

[9] Q.G. Mao: Evaluation and measurement of surface roughness. (China Machine Press, China 1991). (In Chinese).

Google Scholar