Finite Element Analysis for Ti-6Al-4V in Ultrasonic-Vibration-Assisted Micro-Cutting

Abstract:

Article Preview

Ultrasonic-vibration-assisted micro-cutting of Ti-6Al-4V was simulated by finite element analysis software ADVANTEDGE. During the micro-cutting of Ti-6Al-4V the cutting forces were compared between conventional and ultrasonic-vibration-assisted method. In the ultrasonic-vibration-assisted micro-cutting process different frequency and amplitude were applied on the cutting tool. The influences of frequency and amplitude were analyzed. The cutting temperature increases with the increase of the amplitude, and the cutting temperature decreases with the increase of frequency. By using the simulation method the appropriate amplitude and frequency data can be obtained.

Info:

Periodical:

Edited by:

Chuanzhen Huang, Hongtao Zhu, Jun Wang and Xiaoping Li

Pages:

345-350

DOI:

10.4028/www.scientific.net/AMR.500.345

Citation:

D. Lu et al., "Finite Element Analysis for Ti-6Al-4V in Ultrasonic-Vibration-Assisted Micro-Cutting", Advanced Materials Research, Vol. 500, pp. 345-350, 2012

Online since:

April 2012

Export:

Price:

$38.00

[1] E. M. Kopalinsky, P. L. B. Oxley. Size effects in metal removal processes. Institute of Physics Conference Series, 1984, n70, pp.389-396.

[2] N. Fang. Slip-line modeling of machining with a rounded-edge tool—part II: analysis of the size effect and shear strain-rate. J. Mech. Phys. Solids, 2003, 51, 743-762.

DOI: 10.1016/s0022-5096(02)00061-3

[3] Harutaka Mekaru, Toshihiko Noguchi. Effect of applying ultrasonic vibration in thermal nanoimprint lithography. Microsystem Technologies, 2007, Volume 14, Number 9-11, 1325-1333.

DOI: 10.1007/s00542-007-0512-0

[4] Moriwaki T, Shamoto E. Ultraprecision ductile cutting of glass by applying ultrasonic vibration. Ann CIRP, 1992, 41(1): 141–144.

DOI: 10.1016/s0007-8506(07)61171-8

[5] D. R. Culp, H. T. Gencsoy. Metal deformation with ultrasound, Ultrason. Symp. , 1973, p.195.

[6] Brehl D. Dow AReview of vibration-assisted machining. Precis Eng, 2008, 32: 153–172.

[7] Masuzawa T. State of the art of micromachining [J]. Annals of CIRP, 2000, 49 (2): 473-488.

[8] Zareena A, Rahman M, Wong Y. Binderless CBN Tools, a Breakthrough for machining Titanium alloys. Journal of Manufacturing Science and Engineering, Transactions of the ASME, 2005, v127n. pp.277-279.

DOI: 10.1115/1.1852570

[9] Zhongfu Duan. Research on ultrasonic vibration turning [D]. shang hai: Shanghai Jiao Tong University, (2010).

In order to see related information, you need to Login.