Modeling and Optimization of Weld Zone Development in Resistance Seam Welding

Abstract:

Article Preview

Resistance Seam Welding (RSEW) is an ideal welding method to produce airtight joints where welding input parameters play a very significant role in determining the quality of weld nugget and heat affected zone (HAZ) formation. This research is aimed to study the nugget and HAZ development of 1 mm low carbon steel using RSEW. Welding parameters such as weld current, weld time, weld speed and pressure were identified and investigated to study their effect on the formation of weld nugget by using 24 factorial designs. The objective of this work is to find the optimum parameter to optimize the width of weld nugget and HAZ in order to obtain a good quality of RSEW. Furthermore the mathematical models were developed to predict the weld zone development. Experimental confirmation test was conducted at an optimal condition for observing accuracy of the developed model. Based on the confirmation test, the proposed method can be effectively used to predict the size of weld zone which can improve the welding quality and performance in RSEW.

Info:

Periodical:

Edited by:

Mustafizur Rahman, Erry Yulian Triblas Adesta, Mohammad Yeakub Ali, A.N. Mustafizul Karim, Md. Abdul Maleque, Hazleen Anuar, Tasnim Firdaus Mohamed Ariff, NMohammad Iqbal, Noorasikin Samat and Noor Azlina Hassan

Pages:

173-176

Citation:

N. Muhammad et al., "Modeling and Optimization of Weld Zone Development in Resistance Seam Welding", Advanced Materials Research, Vol. 576, pp. 173-176, 2012

Online since:

October 2012

Export:

Price:

$41.00

[1] Y.H.P. Manurung, N. Muhammad, E. Haruman, S.K. Abas, G. Tham, K.M. Salleh and C.Y. Chau, Investigation on weld nugget and HAZ development of resistance spot welding using SYSWELD's customized electrode meshing and experimental verification, Asian Journal of Industrial Engineering. 2 (2010).

DOI: https://doi.org/10.3923/ajie.2010.63.71

[2] H. Murakawa, H. Minami and T. Kato, Finite element simulation of seam welding process, Trans. JWRI, 30 (2001) 111-117.

[3] A.G. Thakur and V.M. Nandedkar, Application of Taguchi method to determine resistance spot welding conditions of austenitic stainless steel AISI 304, Journal of Scientific & Industrial Research. 69 (2010) 680-683.

[4] N. Muhammad, Y.H.P. Manurung, M. Hafidzi, S.K. Abas, G. Tham and M.R.A. Rahim, A quality improvement approach for resistance spot welding using multi-objective Taguchi method and response surface methodology, Int. Journal on Adv. Sci. Eng. Inform. Tech. 2 (2012).

DOI: https://doi.org/10.18517/ijaseit.2.3.189

[5] P. Peasura, Effect of resistance spot welding parameters on the austenitic stainless steel 304 grad by using s3 factorial design, Advanced Mat. Research. 216 (2011) 666-670.

DOI: https://doi.org/10.4028/www.scientific.net/amr.216.666