Authors: Shu Huang, Jian Zhong Zhou, Yi Bin Chen, C.D. Wang, X.D. Yang, Y.C. Dai
Abstract: An appropriate finite element analytical model for laser compound forming (LCF) was established with ABAQUS code, and then some key technical issues in the simulations were studied and solved. Numerical simulation of LCF for V-shape was carried out to study bending deformation, residual stress distribution and micro-profile of AISI-1008 steel plate. After the corresponding experiments of LCF, the bending deformation, forming precision as well as the variation of surface integrities were mainly measured and analyzed. The results indicated that anticipated shape of V-plate could be precisely formed, meanwhile distribution of surface residual stress and surface qualities on plate were under good control.
3857
Authors: Jun Zhan, Gui Min Chen, Xiao Fang Liu, Qing Jie Liu, Qian Zhang
Abstract: Gyroscope is the core of an inertia system and made by machining process. Machining process imports large residual stress. The residual stress will be released and induces large deformation of gyroscope frame. In this paper, the effects of residual stress on deformation of gyroscope frame were simulated by finite element method. Different stress distribution leads different deformation. Compressive stress can make sample long and tensile stress make sample short. The stress released in deformation process which reduced about 90%.
838
Authors: Xu Dong Zhou, Xiang Ru Liu
Abstract: The researches of non-oriented silicon steel are mainly focused on the effect of main processing parameters on the microstructure and magnetic properties, but there have been few studied about its flow stress until now. In this paper, the non-oriented silicon steel 50A1300 of hot forming is studied by thermal-mechanical simulation method. The hot deformation behavior of the steel is explored and the flow stress model of the steel is established based on the creep mechanism. The model has good accuracy and is feasible.
1468
Authors: Hisataka Takagi, Takeyuki Abe, Peng Cui, Hiroyuki Sasahara
Abstract: Direct metal lamination using arc discharge was applied to the repair of metal components such as metallic parts, dies and molds by adding equivalent metal to them. In this method, a heat-affected zone which has different mechanical properties from the base metal is formed near the laminated metal. This is because the rapid temperature change by welding heat input can cause phase transformation or metallic structure change. Therefore, the mechanical properties of the laminated metal, heat-affected zone and base metal after repair by direct metal lamination need to be explored. In addition, the region which needs to be repaired must be removed in advance because worn and defective parts aren’t adequate as the base for lamination of further layers. Thus, the most suitable removal shape for repair by direct metal lamination was investigated. Finally, the hardness distribution and toughness of the metal components after repair was explored. It was found that the hardness distribution of metal components after repair was uneven. However, the toughness of the heat-affected zone was found to be comparable to those of the laminated metal and the base metal.
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