Ultraprecision Ductile-Regime Cutting of Brittle Materials
Soda-lime glass is a typical brittle material, which is difficult to realize ductile-regime machining by using conventional cutting technology due to the extremely small critical depth of cut. In this work, the micro-deformation characteristics of this kind of materials were analyzed by micro indentation. Ultrasonic vibration assisted diamond cutting was performed in order to investigate the effect of tool vibration on material removal process and surface quality. The profiles of cut surfaces were measured and compared with those obtained by conventional diamond cutting. Real depths of cut in ultrasonic vibration cutting correspond well with the nominal ones. The change in the tribology of the cutting process as well as the alteration of the deformation mechanism of the work material might be responsible for the reduction in tool wear in vibration cutting.
Shen Dong and Yingxue Yao
M. Zhou et al., "Ultraprecision Ductile-Regime Cutting of Brittle Materials", Key Engineering Materials, Vol. 339, pp. 395-399, 2007