Formation Mechanism of Grain Cutting Edges in Micro Dressing of Polycrystalline cBN Grinding Wheels
This paper presents a mechanism for the formation of grain cutting edges in the micro dressing of coarse-grain polycrystalline cubic boron nitrite (cBN) grinding wheels using a fine-grain diamond dresser. Many grain cutting edges having a flat surface consisting of ductile smooth surfaces as well as many brittle micro dents, are formed on the working surface of the coarse-grain (#80 mesh) cBN wheel by micro dressing using a fine-grain (#1200 mesh) diamond dresser. This result shows that the flat surfaces of cutting edges on the wheel surface are formed on the basis of a ductile removal process as well as a brittle micro-fracturing of cBN grains by the diamond cutting edges. Moreover, cylindrical grinding experiments with these wheel working surfaces were conducted to clarify the feasibilyty of creating a ground mirror-like surface. As a result, it was confirmed that high-quality mirror surfaces with roughness less than 0.03 m Ra can be efficiently formed using the working surface prepared by this micro dressing method.
Tojiro Aoyama, Hideki Aoyama, Atsushi Matsubara, Hayato Yoshioka and Libo Zhou
Y. Ichida, "Formation Mechanism of Grain Cutting Edges in Micro Dressing of Polycrystalline cBN Grinding Wheels", Key Engineering Materials, Vols. 523-524, pp. 137-142, 2012